Troubleshooting Guide

PROBLEM

POTENTIAL CAUSE

ACTION REQUIRED

 

 

 

Uneven burn

Blockage in the burner or gas system

Confirm that the venturi tubes are not blocked by

pattern

 

insects or other debris. Use a special venturi brush

or

 

to clean (Fig. 15).

Flashback fire

 

Use a pin or needle to probe the orifice in the gas

 

 

 

 

valve. Never enlarge the orifice (Fig. 16).

 

 

Use a small nail or toothpick to clean the burner

 

 

ports (Fig. 16).

 

Corroded burner

Corrosion of a gas burner can cause the solid

 

 

material between the gas ports to deteriorate,

 

 

resulting in uneven burning. See your retailer for

 

 

the appropriate replacement burner.

 

 

 

Excessive yellow

Improper air shutter opening

Your Grill should burn with a predominantly blue

flame

 

flame. If the flame is mostly yellow, check the

 

 

venturi tubes for obstruction and clean as shown

 

 

on Page 19. If yellow flames still persist, adjust the

 

 

opening on the air shutter of the venturi tube

 

 

located under the front console of the Grill (Fig.

 

 

20).

 

 

 

Flare-up

Excessively fatty foods

Trim all excess fat from meat before cooking.

 

Grease buildup

Confirm that the sear plate is clean and properly

 

 

installed. Remove excess grease from the burn

 

 

chamber.

 

 

 

Igniter does not

Electrode fouled

Wipe the electrode with a soft, clean cloth.

spark

Electrode improperly gapped

The electrode should be located 1/8” to 3/16”

 

 

 

from the burner, and positioned to spark to the

 

 

edge of a gas port. If the gap is incorrect, or the

 

 

unit is not properly sparking, gently bend the

 

 

electrode tip into position. Use caution so that the

 

 

ceramic insulator does not crack.

 

Electrode cracked

If the ceramic insulator on the electrode is cracked,

 

 

it may short out. Replace the electrode.

 

Lead wire is disconnected

Confirm that the lead from the Ignitor module to

 

 

the electrode is well seated on the termination of

 

 

the module.

 

Lead wire is cracked

A crack in the lead wire may result in shorting.

 

 

Replace the wire.

 

Battery dead or installed wrong

The battery in the Igniter Button may be dead or

 

 

installed incorrectly. Correct position is positive

 

 

end down.

 

 

 

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Image 18
Vermont Casting VCS4027 user manual Troubleshooting Guide