Wayne-Dalton 6600 Top Section, Operator Bracket, Horizontal Tracks, WarningARNING

	(4) 1/4”-20 x 11/16”
	Self drilling screws
		5/16”-18 x 3/4”
	Top fixture	Carriage bolt
	base
		Top fixture
		slide
	5/16”-18
	Hex nut	End
Short stem
track roller		cap
15	Top Section
	Tools Required: Hammer, Step ladder, Tape measure

Place the top section in the opening. Temporarily secure the top section by driving a nail in the header near the center of the door and bending it over the top section. Now, flip up the hinge leaves, hold tight against section, and fasten center hinges first and end hinges last (refer to step, Stacking Sections). Vertical track alignment is critical. Position flag angle or wall angle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the edge of the door; tighten the bottom lag screw. Flag angles or wall angles must be parallel to the door sections. Repeat for other side.

Important: the dimension between the flag angles or wall angles must be door width plus 3-3/8” (86mm) to 3-1/2” (89 mm) for smooth, safe door opera- tion.

For Quick Install Track: Complete the vertical track installation by securing the jamb bracket(s) and tightening the other lag screws. Repeat for other side.

For Fully Adjustable track or Riveted Track: Complete the vertical track instal- lation by securing the jamb bracket(s) and tightening the other lag screws. Push the vertical track against the track rollers so that the track rollers are touching the deepest part of the curved side of the track; tighten all the track bolts and nuts. Repeat for other side.

For Angle Mount Track: Complete the vertical track installation by securing the jamb bracket(s) and or tightening the other lag screws. Push the vertical track against the track rollers so that the track rollers are touching the deepest part of the curved side of the vertical track, as shown. Repeat for other side.

	Door width
	+ 3-3/8” to 3-1/2”
Top of flag angle or
Top of wallangle assembly
	Nail
	Top section
	1-11/16”
	to 1-3/4”
Flag
angle
	Flag angle or
	wallangle assembly
	Top
	section
	Vertical track
	against track rollers
16	Operator Bracket
	Tools Required: Level, Power drill, 7/16” Socket driver, Tape measure

Important: When connecting a trolley type garage door opener to this door, a Wayne-Dalton operator/ trolley bracket must be securely attached to

the top section of the door if one has been provided, along with any u-bars provided with the door (if a Wayne-Dalton operator/ trolley bracket was not provided with your door, than use the one provided by your operator manu- facturer). The installation of the operator must be according to manufac- turer’s instructions and force settings must be adjusted properly.

Place the bottom half inside the top half and flush against the inside surface of the top section. Adjust both the top and bottom halves out as far apart as possible on the section surface. Secure the bottom half and the top halves together using (4) 5/16” - 18 x 1/2” car- riage bolts and (4) 5/16” - 18 flange hex nuts.

NOTE: Install the 5/16” - 18 x 1/2” carriage bolts and the 5/16” - 18 flange hex nuts as far apart as possible, prior to securing both top and bottom halves together.

Now, locate the center of the top section and align the center of the holes in the adjustable operator bracket assembly with the top section center line. Align the adjustable operator bracket assembly vertically.

NOTE: For retro fit applications, the adjustable operator bracket must be aligned with an

existing operator.

Slide the top half of the operator bracket under the strut, keeping the operator bracket aligned with the center line. Remove the struts screws if necessary and attach to the top section (through strut if necessary) using (3) 1/4” - 20 x 7/8” self drilling screws.

NOTE: If your door lacks a strut on the top section, ignore the previous paragraph.

Attach the bottom half of the operator bracket to the section surface (center hinge if neces- sary) using (2) 1/4” - 20 x 11/16” self drilling screws.

NOTE: When attaching operator bracket to top section with strut, apply additional pressure to thread into the strut.

		(3) 1/4”- 20 x 7/8”
		Self-drilling screws
		(4) 5/16”- 18 x 1/2”
		Carriage bolts and
		(4) 5/16”- 18 flange
	Upper half	hex nuts
	Strut	Drawbar
	Lower half	operator bracket
		(2) 1/4”- 20 x 11/16”
		Self-drilling screws
		Center hinge
17	Horizontal Tracks
	Tools Required: Ratchet wrench, 9/16” Socket, 9/16” Wrench, level, Step ladder

NOTE: Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable Flag Angles, Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track Assemblies. Refer to Package Contents / Parts Breakdown, to determine which Flag Angles / Vertical Track Assemblies you have.

WarningARNING

Do not raise door until horizontal tracks are secured at rear, as outlined in Step, Rear Back Hangs, or door could fall from overhead position causing severe or fatal injury.

If you have Quick Install Flag Angles: To install horizontal track, place the curved end over the top track roller of the top section. Align key slot of the horizontal track with the Quick Install tab of the flag angle. Push curved portion of horizontal track down to lock in place.

		Flag angle
		3/8”-16
Flag angle		Hex nut
	Quick
Horizontal	Install tab	Horizontal track
track	in place	angle
Quick	Tracks flush
Install tab
	Key slot
		3/8”-16 x 3/4”
		Truss head bolt

If you have Fully Adjustable Flag Angles: To install horizontal track, place the curved end over the top track roller of the top section. Align the bottom of the horizontal track with the top of the vertical track. If you have Quick Install horizontal track, tighten the horizontal track to the flag angle with a stud plate and (2) 1/4” - 20 flange hex nuts. If you have Universal horizontal track, tighten the horizontal track to the flag angle with (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 flange hex nuts.

Quick Install	Fully Adjustable	3/8”-16
horizontal	horizontal track
track		Hex nut
1/4”-20	1/4”-20	Horizontal
Flange hex nuts	Flange hex nuts
		track angle
Flag angle	Flag angle
upper slot	upper slot
	Stud	1/4”-20 x 9/16”	3/8”-16 x 3/4”
	plate	Track bolts	Truss head bolt

If you have Riveted Track Assemblies or Angle Mount Vertical Track Assemblies: To install horizontal track, place the curved end over the top roller of the top

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