Wayne-Dalton 6600 Lift Handles, Bottom Section, Vertical Tracks, WarningARNING

Center rail		Backer
		plate
Bottom section
Bottom rail	Pull handle
	(2) 1/4” x 2-1/2”	(2) 1/4”- 20
	Carriage bolts	Flange hex nuts
10	Lift Handle(s)
	Tools Required: Power drill, 1/4” Drill bit, 7/16” Wrench, Tape measure

NOTE: Refer to door section identification, located in the pre-installation section of this manual to determine what size sections you need to use as your lock (second) section.

On the outside of the lock (second) section, locate the vertical center stile. Using the illustra- tions below, position and center the lift handle on the lock (second) section, as shown.

IMPORTANT: The lift handle(s) needs to be vertically aligned with the center stile.

IMPORTANT: The distance between the lift handle(s) and the middle of the pull handle(s) must be 20” minimum to 30” maximum. If necessary reposition the upper lift handle(s) to stay within the required dimension.

Using the holes in the lift handle as a template, mark the hole locations onto the section surface. Drill 1/4” diameter holes straight through the entire section at each marked location.

Caution: Be careful to keep drill straight when pre-drilling. Section damage can result from failure to keeping the drill straight.

Assemble the lift handle to the lock (second) section using (2) 1/4” - 20 x 2-1/2” carriage bolts, (1) backer plate and (2) 1/4” - 20 flange hex nuts. If applicable, repeat the same process for other lift handle.

NOTE: Prior to securing the lift handles to the section, caulk the flat edges of the lift handle.

NOTE: Ensure the 1/4” - 20 x 2-1/2” carriage bolts is going through the lift handle first and the backer plate and the 1/4” - 20 flange hex nuts is on the inside surface of lock (second) section.

IMPORTANT: The lift handle(s) and the pull handle(s) need to be vertically aligned.

WarningARNING

To avoid possible injury, lift handles that are installed within 4 inches (102mm) of a section interface shall promote vertical orientation of the hand.

NOTE: You may need to cut off the protruding ends of the carriage bolts after securing the lift handle(s) to the section. If the carriage bolts are cut off, use a file to smooth rough edges.

Caution: Failure to smooth Carriage bolt ends may result in possible injury.

Typical placement of lift		Caulk
handles referenced on
single wide doors		Lock
Lift handles		section
Pull handle
Bottom section		20” Minimum to
		30” Maximum
Typical placement of lift handles referenced on double wide doors
Lift handles
Bottom		Lock
section		section
Pull handle	20” Minimum to 30” Maximum	Pull handle

Center stile		Center stile
			Vertical
			line
	3-7/8”	Vertical	3-7/8”
		line
	Horizontal		Horizontal
Center line	line	Center line	line
Lock section		Lock section
	(2) 1/4” x 2-1/2”	(4) 1/4” x 2-1/2”
		Carriage bolts
	Carriage bolts		Backer
		Lift	plate
	Lift		(2) 1/4”- 20
		handle
	handle
Center			Flange hex nuts
stile	Lift
	handle	Center stile
11	Bottom Section
	Tools Required: Level, Wooden shims (if necessary)

Center the bottom section in the door opening. Level the section using wooden shims (if necessary) under the bottom section. When the bottom section is leveled, temporarily hold it in place by driving a nail into the jamb and bending it over the edge of the bottom section on both sides.

	Weather seal
	Level
	Bottom section
	Wooden shims
	(If necessary)
12	Vertical Tracks
	Tools Required: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,
	Level, Step ladder

NOTE: Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable Flag Angles, Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track Assemblies. Refer to Package Contents / Parts Breakdown, to determine which Flag Angles / Vertical Track Assemblies you have.

IMPORTANT: If your door is to be installed prior to a finishing construction of the building’s floor, the vertical tracks and the door bottom section assembly should be installed such that when the floor is constructed, no door or track parts are trapped in the floor construction.

IMPORTANT: the tops of the vertical track assemblies must be level from side to side. If the bottom section was shimmed to level it, the vertical track as- sembly on the shimmed side must be raised the height of the shim.

Position the left hand vertical track assembly over the track rollers of the bottom section. Make sure the counterbalance lift cable is located between the track rollers and the door jamb. Drill 3/16” pilot holes into the door jamb for the lag screws.

For Quick Install Flag Angles or Fully Adjustable Flag Angles: Loosely fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spacing, between the bottom section and vertical track. Hang counterbalance lift cable over flag angle. Repeat same process for other side.

9