Wayne-Dalton 6600 Bottom Corner brackets, Graduated Hinge / Strut Attachment

slot pattern in the 3rd hole set and (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut. Repeat for other side.

			Vertical track Top of track
1st hole set		2nd hole set	3rd hole set
Lower hole of
hole/ slot pattern		1/4”- 20
		Flange hex nut		Jamb bracket
			1/4”- 20 x	in place
			9/16”
		F.A. jamb	Track bolt
		bracket
6	Bottom Corner brackets
	Tools Required: Power Drill, 7/16” Socket driver, Tape Measure

NOTE: Refer to door section identification, located in the pre-installation section of this manual. Refer to Package Contents / Parts Breakdown, to determine which bottom corner brackets you received.

NOTE: Bottom corner brackets are right and left hand.

WarningARNING

Failure to ensure tight fit of cable loop over milford pin could result in counterbalance lift cable coming off the pin, allowing the door to fall, possibly resulting in severe or fatal injury.

Starting on the left hand side, attach the left hand bottom bracket to the left corner of the bottom section, making sure it is seated to the edges of the end cap with 1/4” - 20 x 11/16” self drilling screws and (1) 1/4” - 14 x 5/8” tamper resistant self drilling screw, as shown. Next, uncoil the counterbalance lift cables and place the cable loop on the left hand milford pin of the bottom corner bracket. Insert a short stem track roller with roller spacer into the bottom corner bracket. Repeat for other side.

NOTE: All doors are provided with the tamper resistant fastener for the bottom corner brackets. However, the professional installer is most likely to have the proper tool to install this fastener. If the homeowner does not have the proper tool to install the tamper resistant fastener, use a regular 1/4” - 20 x 11/16” self drilling screw in its place.

NOTE: Check to ensure cable loops fits tightly over the milford pins.

NOTE: Verify bottom weather seal is aligned with bottom section. If there is more than 1/2” excess weather seal on either side, trim weather seal even with bottom section.

Counterbalance		Bottom
lift cable		section
End cap
	Bottom weather
		seal
Counterbalance		(2) 1/4”-20 x 11/16”
cable loop		Self drilling screws
Milford pin
Short stem track roller		1/4”-14 x 5/8”
	Bottom corner	Tamper resistant
		self drilling screw
	bracket
Roller spacer

	End cap		(4) 1/4”-20 x 11/16”
			Self drilling screws
	Counterbalance
	lift cable
	Counterbalance		Bottom weather
			seal
	cable loop
	Milford pin		1/4”-14 x 5/8”
Short stem track roller		Bottom corner	Tamper resistant
			self drilling screw
		bracket
	Roller spacer
7	Graduated Hinge / Strut Attachment
	Tools Required: Power Drill, 7/16” Socket driver, Tape Measure

NOTE: Refer to door section identification, located in the pre-installation section of this manual to determine what size sections you need to use as your bottom section, lock (second) section, intermediate I (third) section, intermediate II (fourth section on a five section door) and top section.

Measure your sections to make sure they are the correct size as indicated on the chart. Using sawhorses lay sections together on a flat smooth surface.

NOTE: Hinges can be identified by the number stamped onto their lower hinge leaf.

NOTE: The #1 graduated end hinges serves as end hinges on the bottom section. The #1 graduated end hinges also serves as center hinges on all sections, except for the top section.

NOTE: The #2 graduated end hinges serves as end hinges on the Lock section.

NOTE: The #3 graduated end hinges serves as end hinges on the Intermediate I section.

NOTE: The #4 graduated end hinges serves as end hinges on the Intermediate II section.

NOTE: Depending on your door, single end hinges and short shaft rollers MAY be required on each end of the bottom, lock and intermediate(s) sections.

NOTE: Depending on your door, double end hinges and long shaft rollers MAY be required on each end of the bottom, lock and intermediate(s) sections.

Starting on the left hand side of the bottom section, position the lower hinge leaf of the #1 graduated end hinge over the holes, located at the top of the end caps. Next, align the lower hinge leaf of the #1 center hinges with the dimples at each center location(s), located at the top of the bottom section.

NOTE: Depending on the size of your door, one or more sections may require a strut. Refer- ring to the strutting schedule, determine how many struts your door needs and on what sections they are needed to be installed.

NOTE: Sections noted with “N/A” in the strutting schedule, do not require a strut.

NOTE: All strut(s) are placed at the top of the section.

Starting with the bottom section, place the appropriate strut against top of section. Center the strut and align it horizontally with bottom section.

For attaching graduated end hinges only to section surface: Attach gradu- ated end hinges to the section using (2) 1/4” - 20 x 11/16” self drilling screws at each #1 graduated end hinge and at each #1 center stile locations, as shown.

For attaching graduated end hinges and strut to section surface: Attach graduated end hinges, strut and strut clips to the section using (2) 1/4” - 20 x 7/8” self drill- ing screws at each #1 graduated end hinge and at each #1 center stile locations, as shown.

Repeat the same process for the graduated hinge attachment / strutting using the appropri- ate graduated end hinges / strutting for all remaining sections. Place the appropriate short or long stem track roller into each graduated end hinges.

IMPORTANT: When placing short stem track rollers into the #2 graduated end hinges and higher, the short stem track roller goes into hinge tube furthest away from section.

Repeat the same process for the graduated hinge attachment / strutting using the appropri- ate graduated end hinges / strutting for all remaining sections.

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