Wayne-Dalton 6600 installation instructions Inside Lift Handles, Pull Handles

Strutting Schedule

		Solid Or		Door Width
Door Height	# Of Sections
		Glazed			12’0” -	15’0” -
			8’0” - 9’0”	10’0”
					14’0”	18’0”
					2” Struts, Top	2” Struts,
						Top of Top,
				2” Strut, Top	of Top, Lock
		Solid	N/A			Int., Lock
				of top section	and Bottom
						and Bottom
					sections
						sections
7’0” - 8’0”	4
						2” Struts,
					2” Struts, Top
						Top of Top,
			2” Strut, Top	2” Strut, Top	of Top, Lock
		Glazed				Int., Lock
			of top section	of top section	and Bottom
						and Bottom
					sections
						sections
						3” Strut, Top
					2” Struts, Top	of top section
9’0”	5	Solid Or	2” Strut, Top	2” Strut, Top	of Top, Lock	2” Struts, Top
		Glazed	of top section	of top section	and Bottom	of Int., Lock
					sections	and Bottom
						sections
			#1 Center
Short stem track roller			hinge(s)
	#1 Graduated end hinge			#2 Graduated end hinge
				(roller inserted into tube
	Lower hinge leaf			furthest from section)

(2)1/4”-20 x 11/16” Self drilling screw locations

Short stem track roller

Endcaps

	#1 Center
Long stem track roller	hinge(s)

8	Inside Lift Handles
	Tools Required: Power Drill, 7/16” Socket driver, Tape Measure

NOTE: Refer to door section identification, located in the pre-installation section of this manual to determine what size sections you need to use as your bottom section and lock (second) section.

Starting on the left hand side and on the inside portion of bottom section, position the inside lift handle on top of the end cap. Keeping the inside lift handle vertically aligned and center on the end cap, secure the lift handle to end cap using (2) 1/4” - 20 x 11/16” self-drilling screws, as shown.

Next, install the second inside lift handle in the same manner as the first on the lock section (second section).

IMPORTANT: The inside lift handles need to be vertically aligned with each other.

(2) 1/4”-20 x 11/16”		Lift handle
Self drilling screws		installed
	End cap	Bottom and or
	Bottom	Lock section
	section
	Lift handle	End cap
9	Pull Handle(s)
	Tools Required: Power drill, 1/4” Drill bit, 7/16” Wrench, Tape measure

NOTE: Refer to door section identification, located in the pre-installation section of this manual to determine what size sections you need to use as your bottom section.

On the outside of bottom section, locate the bottom horizontal rail. Using the illustrations below, position and center the pull handle on the bottom section, as shown.

IMPORTANT: The pull handle(s) needs to be horizontally aligned with the bot- tom section rail.

Using the holes in the pull handle as a template, mark the hole locations onto the section surface. Drill 1/4” diameter holes straight through the entire section at each marked location.

Caution: Be careful to keep drill straight when pre-drilling. Section damage can result from failure to keeping the drill straight.

Assemble the pull handle to the bottom section using (2) 1/4” - 20 x 2-1/2” carriage bolts,

#1 Graduated end hinges

Lower hinge leafs

(2)1/4”-20 x 11/16” Self drilling screw locations

Endcaps

#2 Graduated end hinges (roller inserted into tubes furthest from section)

Long stem track roller

(1)backer plate and (2) 1/4” - 20 flange hex nuts. If applicable, repeat the same process for other pull handle.

NOTE: Prior to securing the pull handles to the section, caulk the top flat edges of the pull handle, but leave the bottom un-caulked.

NOTE: Ensure the 1/4” - 20 x 2-1/2” carriage bolts is going through the pull handle first and the backer plate and the 1/4” - 20 flange hex nuts is on the inside surface of bottom section.

NOTE: You may need to cut off the protruding ends of the carriage bolts after securing the pull handle(s) to the section. If the carriage bolts are cut off, use a file to smooth rough edges.

Caution: Failure to smooth carriage bolt ends may result in possible injury.

Strut

(2) 1/4”-20 x 7/8” Self drilling screws

Strut installation at top of top section
Graduated	Strut clip	Strut clip
		Center hinge
end hinge
	Strut	Strut
(2) 1/4”-20 x 7/8”
Self drilling screws		(2) 1/4”-20 x 7/8”
Strut installation at top of other sections		Self drilling screws

Typical placement of pull		Caulk
handle referenced on
single wide doors		Lock
Lift handles		section
Pull handle
Bottom section		20” Minimum to
		30” Maximum
Typical placement of pull handles referenced on double wide doors
Lift handles
Bottom		Lock
section		section
Pull handle	20” Minimum to 30” Maximum	Pull handle

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