Wayne-Dalton 7100 Series installation instructions Graduated End Hinge And Strut Identification

Track roller carriers	Keys	End bearing brackets	(2) End bearing
(as required)	(as required)	RH/LH (as required)	brackets (as required)
Cable drums RH/LH	Center bracket	Center bracket	Torsion springs RH/LH
	(as required)	bushing (as required)

Center coupler	Hinges (as required)		Half Center		Bottom weather seal /
assembly (as required)			hinges (as required)		3/4” nails (as required)
5/16” x 1-1/4”		Cotter pin	Drum spacers	(2) Bottom corner brackets
Clevis pin (as required)		(as required)	(as required)		(as required)

door.

Sections are stamped for identification, #1, #2, #3, and #4 (#4 only on four section high doors). The stamp, located on each side of the sections identifies the stacking sequence. The sequence is always determined by #1 being the bottom section to #3 or #4 being the highest top section. If the stamp on the section is illegible, refer to the section side view illustration. The section side view illustration shows the section profile of all sections, and can also be used to identify each section.

The BOTTOM SECTION can be identified by #1.

The INTERMEDIATE I SECTION can be identified by #2.

The INTERMEDIATE II SECTION can be identified by #3, for a 4 section high door only.

The TOP SECTION can be identified either by a #3, for a 3 section high door or by a #4, for a 4 section high door.

Typical design option “Outside surface of	Top rail
door sections shown”
4. or 3.
Top	Outside		Inside
section	surface		surface
3.
Intermediate II			Typical
section
			stamping
2.	#	#	location	1
Intermediate I
section	Bottom		Bottom
1.	rail		rail

(2) Bottom corner brackets

(as required)

Pull down rope (if included)

(2)Bottom corner brackets (as required)

Weather seals

& nails (If included)

Strut clips

(as required)

Bottom
		Side views of sections
section
NOTE: 3 Section high doors do not have an	Top		Intermediate(s) Bottom
Intermediate II Section.	section			section

Graduated End Hinge And

Strut Identification

Graduated End Hinge Schedule

(2) 3/8”- 16 Hex nuts	1/4”- 20 Flanged
	hex nuts (as required)

(2) 3/8”-16 x 3/4”

Truss head bolts

Door Height	Section Type	Graduated End Hinge Number
	Top	N/A
Less than or equal to 7’3”	Intermediate I	#4
	Bottom	#2
	Top	N/A
Greater than 7’3”	Intermediate II	3#
	Intermediate I	2#

1/4”-20 x 9/16”	1/4” - 10 x 1”	1/4” - 14 x 1”
	Tamper-resistant hex head
Track bolts (as required)	lag screw (as required)	Lag screws (as required)

Bottom 1#

NOTE: Center hinge(s) use #1 graduated end hinges at each pre-drilled or vertical stile location. The pre-drilled locations are located at the top and or bottom rails on the inside of the section surface.

Strut Identification:

1/4” - 14 x 1” Lag screws (as required)

Lift handles (as required)

1/4” - 20 x 2 1/4”

Carriage bolts (as required)

5/16” x 2” Tamper-resistant hex head

lag screw (as required)

3/8”-16 x 1-1/2” Hex bolts

1/4” - 20 x 2 1/4”

Carriage bolts (as required)

Identify your struts to determine which ones are long strut(s) or short strut(s).

Short Strut(s) are typically installed along the top rail of the top section and or along the bottom rail of the bottom section.

Long Strut(s) are typically installed along the top and or bottom rails of sections. Measure the height of the long strut(s) to determine if you have 2” or 3”.

NOTE: Some struts also may or may not have holes in them. If they don’t, then prior to installing the strut and hinge to the section surface, you may have to drill a 3/16” hole for the appropriate fastener on one or both sides of the strut legs.

3 Section High Strutting Schedule

Section Type	Type Of Strut	Location On Section
Top	(1) Short	Top Of Section
	N/A	Bottom Of section
Intermediate I	(1) Long	Top Of Section
	N/A	Bottom Of section

1/4”-20 x 7/8” Self	5/16” x 1 5/8” Hex head lag screws
drilling screws (as required)	(as required)

Door Section Identification

When installing your door, you must use sections of the appropriate height in the right stacking location. Determine, what sections you need to use in what order depends on the design of your

Bottom		(1) Long	Top Of Section
		(1) Short	Bottom Of section
	4 Section High Strutting Schedule
Section Type		Type Of Strut	Location On Section
Top		(1) Short	Top Of Section
		N/A	Bottom Of section

4

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com