Wayne-Dalton 7100 Series installation instructions Top Fixtures

Single graduated end hinge with
short stem track roller	Double graduated end hinge with
	long stem track roller
	(4) 1/4” - 14 x 1”	Typical
	Lag screws	section
		shown.
(2) 1/4” - 20 x 2 1/4”
Carriage bolts and (2) 1/4”
- 20 Flange hex nuts or (2)	2” Long strut
1/4” - 20 x 1-3/8” bolts

Single graduated end hinge with

short stem tandem track roller

	Double graduated end hinge with
Tandem	long stem tandem track roller
track roller	(4) 1/4” - 14 x 1”	Typical
	Lag screws	section
		shown.
(2) 1/4” - 20 x 2 1/4”
Carriage bolts and (2) 1/4”
- 20 Flange hex nuts or (2)	2” Long strut
1/4” - 20 x 1-3/8” bolts

For Center Hinges, align the slots of the lower hinge leaf with the pre-drilled holes or at each center stile at the top rail of bottom section. Using the center hinge as a template, drill pilot holes, 1” deep into the bottom section with a 1/8” drill bit (if needed).

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach the strut and center hinge to the bottom section using (2) 1/4” - 14 x 1” lag screws at each pre-drilled hole. Repeat same process for other center hinge(s).

	Center hinge
	(3) 1/4” - 14 x 1”
	Lag screws
Typical
section	2” Long strut
shown.

For 3” Long Strut Applications:

Attach the upper slot of the graduated end hinge, (1) strut clip and the upper leg of strut to the bottom section using (1) 1/4” - 20 x 2-1/4” carriage bolt, (1) 1/4” – 20 flange hex nut or

(1)1/4” - 20 x 1-3/8” bolt. Next secure the bottom leg of strut, the slot of the graduated end hinge to the bottom section (1) 1/4” - 20 x 2-1/4” carriage bolt, (1) 1/4” – 20 flange hex nut or (1) 1/4” - 20 x 1-3/8” bolt. Repeat for other side.

For doors with double graduated end hinges, position the second graduated end hinge next to the first (single) graduated end hinge. Using the second graduated end hinge as a template, drill pilot holes, 1” deep into the bottom section with a 1/8” drill bit.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach the upper leg of strut to the upper slot of the graduated end hinge to the bottom sec- tion using (1) 1/4” - 14 x 1” lag screw. Next secure the bottom leg of strut to the lower slot of the graduated end hinge to the bottom section using (1) 1/4” - 14 x 1” lag screw. Repeat for other side.

If you have single graduated end hinges, insert a short stem track roller / short stem tandem track roller (if included) into the hinge tube on each side.

If you have double graduated end hinges, insert a long stem track roller / short stem tandem track roller (if included) into the hinge tubes on each side.

Important: When placing track rollers / tandem track roller (if included) into graduated end hinges number 2 and higher, the track roller / tandem track roller (if included) goes into tube furthest away from section.

Single graduated end hinge	Double graduated end hinge
with short stem track roller	with long stem track roller
Short	Lower hinge
edge	leaf(s)
(1) Strut		3” Long strut
clip
Long edge
(2) 1/4” - 20 x 2 1/4” Carriage bolts	(2) 1/4” - 14 x 1”	Typical
and (2) 1/4” - 20 Flange hex nuts or		section
(2) 1/4” - 20 x 1-3/8” bolts	Lag screws	shown.

		Single graduated end hinge with
		short stem tandem roller
Tandem		Double graduated end hinge
		with long stem tandem roller
roller	Short
		Lower hinge
	edge
		leaf(s)
(1) Strut
			3” Long strut
clip
Long edge
(2) 1/4” - 20 x 2 1/4” Carriage bolts		(2) 1/4” - 14 x 1”	Typical
			section
and (2) 1/4” - 20 Flange hex nuts or		Lag screws	shown.
(2) 1/4” - 20 x 1-3/8” bolts

For Center Hinges, align the slots of the lower hinge leaf with the pre-drilled holes or at each center stile at the top rail of bottom section. Using the center hinge as a template, drill pilot holes, 1” deep into the bottom section with a 1/8” drill bit (if needed).

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach (1) strut clip strut, top leg of strut to the lower slot of the center hinge to the bottom section using (1) 1/4” - 14 x 1” lag screws. Next secure the bottom leg of strut to the lower slot of the center hinge to the bottom section using (1) 1/4” - 14 x 1” lag screw. Repeat for other center hinge(s).

NOTE: Ensure the short edge of the strut clip is pointing towards the hinge and the long edge of the strut clip is pointing towards the strut.

Short edge
(1) Strut clip	Lower	Center hinge
	hinge	(2) 1/4” - 14 x 1”
	leaf
		Lag screws
	Long edge	Strut clip	3” Long strut

7	Top Fixtures
	Tools: Power drill, 7/16” Socket driver

NOTE: If your door came with two top fixtures (A), then one top fixture and a short stem track roller are required for each side.

NOTE: If your door came with four top fixtures (B), then two top fixtures and a long stem track roller are required for each side.

Note: Refer to Door Section Identification / Parts Breakdown.

Place the top section face down on a couple of sawhorses or flat clean/ smooth surface. Loosely secure the top fixture slide and the “L” reinforcement bracket (if applicable) to the top fixture base using (1) 5/16”-18 x 3/4” carriage bolt and (1) 5/16”-18 hex nut, as shown. Repeat for others top fixture assembly.

NOTE: Disregard the “L” reinforcement bracket(s), if they were not supplied with your door.

NOTE: Depending on your door, refer to illustrations (A) or (B) to determine how to install the top fixtures.

Follow the corresponding steps below:

(A): Starting on the left hand side, align the lip of the top fixture base onto the top corner of the top section and even with the side edge of the top section. Using the top fixture base as a template, mark and pre-drill (3) 9/32” diameter holes through the top section. Loosely attach the top fixture base to the top section using (3) 1/4” - 20 x 2-1/4” carriage bolts and (3) 1/4”

–20 flange hex nuts or (3) 1/4” - 20 x 1-3/8” bolts. Insert a short stem track roller into the top fixture slide. Repeat the same process for the right hand side.

NOTE: If the “L” reinforcement bracket(s) was not supplied with your door, then only (2) 9/32” diameter holes drilled holes are needed, along with only (2) 1/4” - 20 x 2-1/4” carriage bolts and (2) 1/4” – 20 flange hex nuts or (2) 1/4” - 20 x 1-3/8” bolts used to attach the top fixture assembly to the top section.

Top	(1) 5/16”-18 x 3/4”		Lip
	Carriage bolt
fixture
base	(3) 1/4” - 20 x 2 1/4”
	Carriage bolts		Left hand
	Top fixture		top fixture
			assembly
	slide	(3) 1/4” - 20
		Flange hex nuts
	“L” Reinforcing	Short stem	“L” Reinforcing bracket
(1) 5/16”-18	bracket (if
			(if applicable)
Hex nut	applicable)	track roller

(B): Position the second top fixture assembly next to the first installed top fixture assembly and secure it with (3) 1/4 – 14 x 1” lag screws. Insert a long stem track roller into the top fixture slides. Repeat the same process for the right hand side.

NOTE: If the “L” reinforcement bracket(s) was not supplied with your door, then only (2) 9/32” diameter holes drilled holes are needed, along with only (2) 1/4 – 14 x 1” lag screws used to attach the top fixture assembly to the top section.

8

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com