Weider 831.159720 user manual Cable Assembly, Do not overtighten the Nylon Jam Nuts

Models: 831.159720

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12.Press two 1 1/2” Square Inner Caps (79) into the Leg Lever (49).

Insert a Bumper (33) between the brackets on the Leg Lever (49). Secure the Bumper to the Leg Lever with a #10 x 1” Screw (32).

Slide the bracket on the Leg Lever (49) onto the Press Seat Frame (52). Attach the Leg Lever to the Press Seat Frame with a 5/16” x 2 1/4” Bolt (81) and a 5/16” Jam Nut (90). Do not overtighten the 5/16” Jam Nut. It must be easy for the Leg Lever to pivot.

Attach a 3/8” x 2 1/2” Eye Bolt (83) to the Leg Lever (49) with a 3/8” Flat Washer (17) and a 3/8” Nylon Locknut

13.Press a 1 3/4” Square Inner Cap (37) into each end of the Right Butterfly Arm (68). Wet the lower end of the Arm with soapy water. Slide a 10” Pad (65) onto the lower end of the Arm.

Lubricate the indicated axle on the Butterfly Top Frame (64). Orient the Right Butterfly Arm (68) as shown and slide it onto the axle. Secure the Butterfly Arm with two 1” Retainers (25) and a 1” Round Cap (26). Note: Place the Retainer Rings on top of the inverted Round Cap and gently tap the Cap onto the axle with a hammer. Make sure the teeth on the Retainer Rings bend towards the Cap as shown in the inset drawing.

Repeat this step to assemble the Left Butterfly Arm (67).

Cable Assembly

14.Locate and open the parts bag labeled “CABLE ASSEMBLY AND PULLEYS.” For Cable identification and routing during steps 14 to 32, refer to the Cable Diagrams and Cable ID Chart on pages 19 and 20.

Insert two 3/8” x 1” Bolts (15) into the welded brackets on the Left and Right Butterfly Arms (67, 68). Secure the Bolts with a 3/8” Jam Nut (18).

Identify the Short Cable (71). It is approximately 74 1/2” long and it has a closed loop on each end. Slide one end of the cable onto each of the 3/8” x 1” Bolts (15). Secure the Cable to the Bolts with 3/8” Jam Nuts (18).

Do not overtighten the Nylon Jam Nuts.

Remove both 3 1/2” Pulleys (5) from the pre-assembled Adjustable Pulley Plates (44). Wrap the Short Cable (71) around a 3 1/2” Pulley (5) in the direction shown. Attach the 3 1/2” Pulley and a Cable Trap (39) to the top hole in the two Adjustable Pulley Plates (44) with a 3/8” x 2” Bolt (35) and a 3/8” Nylon Locknut (4). Make sure the Cable

Trap and Pulley Plates are oriented as shown.

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52

 

 

 

 

 

 

 

 

 

 

 

90

81

 

 

 

 

 

 

 

 

32

 

 

 

 

 

 

 

79

 

 

 

33

 

49

 

 

 

 

17

 

 

 

 

83

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

79

13

 

 

64

 

 

 

 

 

 

 

 

 

Lubricate

 

 

 

 

 

25

 

 

 

68

 

26

37

67

 

 

 

 

 

37

 

 

 

 

 

 

 

 

64

 

 

65

 

 

 

 

 

 

 

 

25

 

 

 

 

 

Teeth

 

 

 

 

 

26

 

14

 

 

15

15

 

 

 

 

 

 

 

 

68

18

 

 

 

 

 

 

71

 

 

 

67

18

 

 

 

 

 

 

 

 

5

 

 

 

 

39

 

35

 

 

 

 

 

 

 

 

4

 

44

 

 

 

 

 

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Weider 831.159720 Cable Assembly, Do not overtighten the Nylon Jam Nuts, Trap and Pulley Plates are oriented as shown