Weil-McLain CGA25SPDN manual 11c Troubleshooting - spark-pilotboilers, POWER light flashing alone

Models: CGA25SPDN

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11c Troubleshooting — spark-pilot boilers

GOLD CGa Gas-Fired Water Boiler — Boiler Manual

11c Troubleshooting — spark-pilot boilers

The information on this page and

PAGESG THROUGHO APPLYPONLY TO SPARKIGNITEDI PILOTL #'A' BOILERS These boilers are equipped with an ignition control module that has in- dicator lights to show control status. #HARTS 2 through  PAGESG  help you identify problems based on indicator light conditions.

Control module

Solder or water splatter between plugs and circuit board can cause improper operation of control module. Place a shield over the boiler internal controls and components during installation. Failure to comply could result in severe personal injury, death or substantial property damage.

Make sure ground wiring is installed per wiring

DIAGRAM 'OOD GROUNDINGNIS EXTREMELYEIMPORTANTRFORO

proper operation.

Control indicator lights —

LOCKOUT modes

See Charts 1 through 7 in this section for detailed troubleshooting procedures.

4O RESETSCONTROLTAFTERTAALOCKOUT TURN OFFFPOWERWAT THEH6!# SERVICEVSWITCH OR TURN down all thermostats. Wait 45 seconds. Then restore power or call for heat.

POWER light flashing alone

5SUALLYAINDICATESIREVERSED POLARITY OF  6!# POWER WIRES

POWER and TSTAT CIRC lights flashing

Usually indicates stray voltage on external thermostat circuit wires (usually due to miswired 3-wire zone valve).

POWER and DAMPER lights flashing

Usually indicates damper circuit is closed when it should not be, or damper failed to close within 5 minutes.

POWER and FLAME lights flashing

Usually indicates false flame sense or flame sensed when it shouldn’t be there.

Control indicator lights —

NON-LOCKOUT modes

POWER light on and FLAME light flashing

Usually indicates pilot flame was not established within 15 seconds from application OF SPARK #ONTROLTWILL mASH LIGHT BUTUWILL CONTINUE TO CYCLECINDElNITELY UNTILTmAME

is established or problem is corrected.

POWER light on and DAMPER light flashing

Usually indicates the damper circuit opened during the run cycle.

Troubleshooting the control module

See Figure 30 , page 53, for location of harness plug receptacles and plugs on the control module.

52

Part Number 550-101-009/0107

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Weil-McLain CGA25SPDN manual 11c Troubleshooting - spark-pilotboilers, GOLD CGa Gas-FiredWater Boiler - Boiler Manual