Weil-McLain EGH-125 VIII Check-outprocedure - troubleshooting, CSD-1control system - Natural gas

Models: EGH-125 EGH-105

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Replace ignition control.

CSD-1 control system — Natural gas

VIII Check-out procedure — troubleshooting

TS-3: Pilot lights — Main valve will not come on (boiler with or without damper)

Does spark stay on for more than a few seconds after pilot is established?

No

Yes

Is 24VAC between terminals MV and MV/PV on ignition control?

No

Yes

 

 

 

 

 

 

 

 

Replace ignition control.

Retest.

Is inlet gas pressure at least 5.0" W.C. and not over 14" W.C.?

No

Yes

 

 

Turn OFF supply voltage.

Electrical shock hazard. Failure to turn off power before proceeding could cause severe personal injury or death.

Make sure sense wire is not wrapped around any pipe or accessories.

Is sense wire securely attached to sense terminal and pilot assembly?

No

Yes

 

 

 

Contact gas supplier to correct.

Is main valve wiring secure at terminals?

 

No

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Correct wiring. Retest.

 

 

Replace valve. Retest.

 

 

 

 

 

 

 

Check for continuity of sense wire and condition of insulation.

NOT OK

OK

 

 

Correct and retest.

Is sensing probe ceramic cracked?

No

Yes

 

 

 

 

 

 

 

 

Replace pilot assembly.

Retest.

Is sense wire or sensing probe shorted out to metal surface?

 

No

Yes

 

 

 

 

 

 

 

 

 

 

Correct and retest.

Replace pilot assembly. Retest.

Replace ignition control. Retest.

Does system have proper flame signal?

Set up microammeter to measure output current in flame sensor circuit as follows.

a. Detach sense lead from ignition control. Attach negative lead from microammeter to sense terminal on ignition control.

b. Attach positive lead to sense wire from pilot assembly.

c. Disconnect main valve lead from terminal MV on ignition control.

d. Energize the system. Spark should ignite the pilot. As soon as pilot is burning, microammeter should read at least 0.5 microamp for U.T. # 1003-615.

e. Is flame current signal less than the minimum specified in d above?

No

Yes

 

 

 

 

 

 

Check for proper gas pressure, clean pilot assembly, tight mechanical and electrical connections. Also check for proper system grounding per following page.

Part Number 550-110-677/0299

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Weil-McLain EGH-125, EGH-105 manual VIII Check-outprocedure - troubleshooting, CSD-1control system - Natural gas