Weil-McLain EGH-125 VIII Check-outprocedure - troubleshooting, CSD-1control system - Natural gas

Models: EGH-125 EGH-105

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Correct by making connections.

CSD-1 control system — Natural gas

VIII Check-out procedure — troubleshooting

TS-1: No Spark — System (boiler without vent damper) does not work

Correct by making connections.

Check for open thermostat, circulator relay, operating control, limit control or LWCO. Check the CSD-1 control panel, impulse relay and push-button switch.

If limit controls or water level controls lockout on manual reset, determine cause and correct condition. Failure to do so could result in severe personal injury, death or substantial property damage.

Replace ignition control. Retest.

Securely connect spark wire. Then turn ON supply voltage. Retest.

Replace pilot assembly. Retest.

Is spark gap 0.125" and isolated in pilot gas stream?

 

No

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace pilot assembly,

 

 

 

 

 

turn ON supply voltage.

 

 

 

 

 

 

 

 

 

 

Operate system several

 

 

Replace ignition

 

complete heat cycles.

 

 

 

 

 

control. Retest.

 

 

 

 

 

 

 

 

 

 

 

 

Part Number 550-110-677/0299

 

 

VISUALLY CHECK — Is ground wire connected from GND (Burner) to ignition control mounting screw, and ground wire connected from transformer terminal C to case ground?

No

Yes

 

 

 

 

 

 

Is 24VAC present across terminals 24V and 24V(GND)?

 

No

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Open thermostat (or operating control) contacts for 15 seconds. Close thermostat contacts. Is 24VAC across terminals PV & MV/PV?

No

Yes

 

 

 

Turn OFF supply voltage.

Electrical shock hazard. Failure to turn off power before proceeding could cause severe personal injury or death.

Check spark wire. Is it securely connected to spark transformer?

No

Yes

 

 

 

 

 

 

Is condition of spark wire good (not cut, brittle, burned or cracked)?

No

Yes

 

 

 

Is spark electrode ceramic cracked?

No

Yes

 

 

 

 

 

 

Replace pilot assembly, turn ON supply voltage, operate system several complete heat cycles.

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Weil-McLain EGH-125, EGH-105 manual VIII Check-outprocedure - troubleshooting, CSD-1control system - Natural gas