MACHINE TROUBLESHOOTING

PROBLEM

CAUSE

ERROR

CODE

 

 

No power to machine

Battery disconnected

 

 

 

 

 

Emergency shut-off

 

 

activated

 

 

Battery cables corroded

 

 

Main fuse blown

 

 

Faulty key switch

 

Little or no propel

Low battery charge

 

 

 

 

 

Machine turned on with

 

 

pedal not in neutral position

 

 

Wheels spin

 

 

 

7802/7801

 

Controller overheated

 

Loose motor connection

7800

 

 

0814

 

Loose throttle connections or

 

faulty throttle potentiometer

 

 

 

 

 

Loose brake switch

 

 

connection or faulty brake

 

 

switch

 

 

Loose seat switch

 

 

connection or faulty seat

 

 

switch

 

Forward speed only

Faulty throttle

 

Reverse speed only

Faulty throttle

 

Poor or no water pick-up

Squeegee out of adjustment

 

 

Debris caught on squeegee

 

 

Worn squeegee blades

 

 

 

 

 

Vacuum hose clogged

 

 

Vacuum hose disconnected

 

 

from squeegee or recovery

 

 

tank

 

 

Vacuum hose damaged

 

 

Vacuum motor inlet filter

 

 

dirty

 

 

Recovery tank not sealed

 

 

Foam filling recovery tank

 

 

 

 

Squeegee will not go up/down

Faulty actuator

 

 

Loose connection

 

 

 

 

SOLUTION

Check connections of all battery cable connections

Reset

Clean connections

Replace fuse

Replace switch

Charge batteries

Allow pedal to return to neutral Restart.

Decrease brush pressure

Allow cool down period Check wires and connections from controller to motor Check wires and connections from throttle to LCD and potentiometer resistance Check connections and switch continuity

Check connections and switch continuity

Check throttle Check throttle Adjust squeegee Remove debris

Rotate or replace squeegee blades

Clear obstruction from hose Reconnect vacuum hose

Replace hose

Clean or replace inlet filter

Replace damaged seals

Empty recovery tank use less or different detergent

Use defoamer Repair/replace actuator Check wires and connections from controller to actuator

SGJ32 86037680 01/03/07

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Windsor 10052530, SGJ32 operating instructions Machine Troubleshooting, Problem Cause Error Code, Solution

10052530, SGJ32 specifications

The Windsor SGJ32, model 10052530, is a highly sophisticated and versatile industrial sewing machine engineered for optimal performance in various textile applications. Designed for heavy-duty usage, this model stands out due to its robust construction and innovative technologies that cater to the needs of modern manufacturing environments.

One of the defining features of the SGJ32 is its advanced stitching capabilities. The machine is equipped with a high-speed motor that enables it to achieve impressive stitching rates, allowing users to maximize productivity. It can seamlessly handle a wide range of fabrics, from lightweight materials to heavy-duty textiles, making it an ideal choice for diverse sewing applications, including upholstery, outdoor gear, and garment production.

In terms of technology, the SGJ32 integrates computer numerical control (CNC) systems that enhance precision and repeatability in stitching. This technology allows for intricate designs and patterns to be produced with high accuracy, reducing the margin for error and ensuring consistent quality across batches. Additionally, the machine features a user-friendly interface with touch controls, making it easier for operators to adjust settings quickly and efficiently.

Another notable characteristic of the Windsor SGJ32 is its adaptability. The machine can be easily customized with various attachments and accessories, empowering users to tackle specific tasks and improve workflow. Its adjustable stitch length and width provide further versatility, enabling operators to switch between different sewing techniques without hassle.

The construction of the SGJ32 is another key aspect that contributes to its reliability. Built from high-quality materials, the machine is designed to withstand the rigors of continuous operation while minimizing wear and tear. This durability not only extends the lifespan of the equipment but also ensures lower maintenance costs over time.

Moreover, the SGJ32 incorporates safety features such as automatic needle positioning and a thread trimmer, which enhance operational safety and ease of use. These features reduce the risk of accidents and streamline the sewing process, allowing operators to focus on their craft without unnecessary distractions.

In conclusion, the Windsor SGJ32, model 10052530, is a powerful, versatile, and technologically advanced sewing machine that caters to a wide range of industrial applications. With its high-speed capabilities, precision control, adaptability, and robust construction, it is an essential tool for manufacturers seeking to improve efficiency and maintain quality in their production processes.