10.Press bearing (20) over input shaft (5).

11.Slide shims (7, 8 or 22, 23) over input shaft. Install cap (4 or 21).

12.Check input shaft end float by moving the input shaft (5) by hand. If end float is higher than 0.004", insert shim between housing and cap that is closest to the gear. Repeat until end float is less than 0.004". Check rotational torque by hand. The torque should be less than 2.2 lbs-inch.

13.Check that the gear backlash is between 0.015" and 0.025" at the gear O.D. Adjust backlash by adding or removing shims (9, 10, 11) from the output shaft (16).

14.Apply grease to lower seal lips (15) and press seal

(15)over output shaft (16), using a tube of the correct diameter. Be sure not to damage the seal lip.

15.Press in housing so that seal is recessed. Install retaining ring (33).

16.Press in input oil seal (6), using tube of correct diameter. Be careful not to damage seal lip.

17.Place top cover (26) on top of housing and secure with six cap screws (25).

18.Check gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks.

19.Remove gearbox from water and dry off with compressed air. Fill gearbox with SAE 80W or 90W gear lube to the center of the horizontal shaft or until oil is between lowest ring and end of dipstick. Tighten all plugs.

2.Lock washer, 10 mm

3.Hex head cap screw, M10 x 1.5P x 30

4.Input cap

5.Input shaft

6.Input oil seal

7.Input cap gasket .10 mm

8.Input cap gasket .25 mm

9.Shim .30 mm

10.Shim .40 mm

11.Shim .50 mm

12.Bearing assembly (cup and cone)

13.3/16 x 3 Cotter pin

14.M36 Castle nut

15.Output oil seal

16.Output shaft

17.Output gear

18.Bearing adjustment nut

19.1/8 x 2-1/2 Cotter pin

20.Bearing assembly (cup and cone)

21.Blank adjusting cap

22.Blank cap gasket .10 mm

23.Blank cap gasket .25 mm

24.Bearing spacer

25.Hex head cap screw, M10 x 1.5P x 25 mm

26.Inspection cover cap

27.Sealing washer

28.M18 x 1.5P Hex head plug

29.Input shaft spacer

30.Dipstick breather assembly

31.Inspection cover gasket

32.Input gear

33.Retaining ring

**

See Parts page 57 for Model BW1620XQREV instructions.

Figure 11. Gearbox (Wing & Center)

(Rev. 8/20/2009) MAN0764 (11/5/2008)

Dealer Service 27

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Image 27
Woods Equipment BW2400XQ, BW1620XQREV manual Gearbox Wing & Center

BW2400X, BW1620XQREV, BW2400XQ, BW1620X, BW1620XQ specifications

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