W1737/W1738 Owner's Manual (Mfg. 10/09+)

Brake Service

Check the brake rotor (shown in Figure 36) regularly to make sure it is clean and the pads are still in good condition (thicker than 18", see Figure 37). Using the emergency stop system for daily machine shutdown will wear out the sanding belts and the brake pads. Inspect for any grease or oil on the brake rotor as oil reduces emergency braking ability. To clean any lubricants from the rotor, only use automotive brake parts cleaner and a dry rag. Replace brake shoes if they are contaminated with oil. DO NOT re-use!

To check the condition of the brake pads, do these steps:

1.

TURN OFF and LOCK the master power switch so

 

no power can go to your sander, and shut OFF and

 

relieve the air pressure!

2.

Remove the lower-right motor-access panel.

 

Retaining

Rotor

Nut

Anchor

 

Pins

 

Caliper

 

Assembly

 

Figure 36. Brake assembly.

Brake

3. Measure the thickness of each pad. If a pad is below

1

Min

Pads

8", then replace both.

To replace the brake pads, do these steps:

1.TURN OFF and LOCK the master power switch so no power can go to your sander, and shut OFF and relieve the air pressure!

2.Use a 14mm wrench and remove the two caliper anchor pin retaining nuts and washer (see Figure 36).

3.Use locking pliers to clamp on the anchor pin end and pull the pin from the caliper mount, and remove the springs and caliper (see Figure 37).

4.If the rotor is damaged, remove the rotor and have it surfaced at a machine shop. Clean the rotor with automotive brake parts cleaner and handle it with a dry rag when installing.

5.To finish the job, install the new brake pads, reassemble and mount the caliper, and reconnect the air line if removed.

6.Test the emergency brake operation!

18"

Figure 37. Brake caliper removed for

access to brake pads.

SERVICE

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Woodstock W1737, W1738 Brake Service, To check the condition of the brake pads, do these steps, Relieve the air pressure

W1737, W1738 specifications

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