SECTION 7: MAINTENANCE AND REPAIR INSTRUCTIONS

Replacing the Spark Plug

Use a Champion RDZ19H spark plug (or equivalent). The correct air gap is 0.025 inch (0.655 mm). Remove the plug after every 25 hours of operation and check its condition.

1.Stop the engine and allow it to cool. Grasp the plug wire firmly and pull it from the spark plug.

2.Clean around the spark plug. Remove the spark plug from the cylinder head by turning a 5/8 in. socket counterclockwise.

3.Replace cracked, fouled or dirty spark plug. Set the air gap at 0.025 in. (0.655 mm) using a feeler gauge. See Figure 42.

CAUTION: Do not sand blast, scrape or clean electrodes. Grit in the engine could damage the cylinder.

4.Install a correctly-gapped spark plug in the cylinder head. Tighten by turning the 5/8 inch socket clockwise until snug.

If using a torque wrench torque to:

110-120 in.•lb. (12.3-13.5 N•m).

Do not over tighten.

0.025 in.

(0.655 mm)

Spark Arrestor Maintenance

1.Remove the muffler cover. See Rocker Arm Clearance.

2.With a flat blade screwdriver or Torx T-20 bit, remove the screw attaching the spark arrestor cover to the muffler. See Figure 43.

Muffler

Spark Arrestor Screen

Tab

Spark Arrestor Cover

Slot

Figure 43

3.Pull the tab on the spark arrestor cover out of the muffler. Remove the spark arrestor cover.

4.Remove the spark arrestor screen from the spark arrestor cover.

5.Clean the spark arrestor screen with a wire brush or replace it.

6.Reinstall the spark arrestor screen, spark arrestor cover and screw.

Figure 42

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