York YCWS manual Microprocessor Controls

Models: YCWS

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MICROPROCESSOR CONTROLS

FORM 201.24-EG1

The Power and Control Panel shall be divided into a power section for each electrical system, a common input sec- tion and a control section.

Each power panel shall contain:

Compressor starting contactors, control circuit serving compressor capacity control, compressor contactor coils and compressor motor overloads. The compressor motor overloads contain current trans- formers which sense each phase, as an input to the microprocessor, to protect the compressor motors from damage due to: low input current, high input cur- rent, unbalanced current, single phasing, phase reversal, and compressor locked rotor.

The common input section shall contain:

The control supply transformer providing 115V, cus- tomer relay board and control circuit switch discon- nect/emergency stop device.

The control section shall contain:

On/Off rocker switch, microcomputer keypad and dis- play, microprocessor board, I/O expansion board, relay boards, and 24V fused power supply board.

MICROPROCESSOR CONTROLS

Fuzzy Logic control will be incorporated in the YCWS range of chillers. Fuzzy Logic allows the control system to monitor several key variables to provide tighter, more stable chilled water temperature control. The control sys- tem monitors the leaving chilled water temperature to track where it has been, where it is now, how fast it is moving, and accurately adjusts the chiller operation in anticipation of expected performance to minimize hunt- ing and save energy.

The microprocessor shall have the following functions and displays:

A liquid crystal 40 character display with text provided on two lines and light emitting diode backlighting for outdoor viewing.

A color-coded, 35 button, sealed keypad with sec- tions for Display, Entry, Setpoints, Clock, Print, Pro- gram, and Unit On/Off Switch.

The standard controls shall include: brine chilling or ther- mal storage, automatic pumpdown, run signal contacts, demand load limit from external building automation sys- tem input, remote reset liquid temperature reset input, unit alarm contacts, chilled liquid pump control, automatic

reset after power failure, automatic system optimization to match operating conditions, software stored in non- volatile memory (EPROM) to eliminate chiller failure due to AC power failure.

The microprocessor can be directly connected to a YORK ISN Building Automation System via the standard on- board RS485 communications port. This option also pro- vides open system compatibility with other communica- tions networks.

Programmed Setpoints shall be retained in a lithium bat- tery backed RTC with a memory of five years.

Display - In Imperial (°F and PSIG) or SI (°C and BAR) units, and for each circuit:

Return and leaving chilled liquid

Day, date and time. Daily start/stop times. Holiday and Manual Override status.

Compressor operating hours and starts. Automatic or manual lead/lag. Lead compressor identification.

Run permissive status. No cooling load condition. Compressor run status.

Anti-recycle timer and anti-coincident start timer sta- tus per compressor.

Suction (and suction superheat), discharge, and oil pressures and temperatures per System.

Percent full load compressor motor current per phase and average per phase. Compressor capacity con- trol valve input steps.

Cutout status and setpoints for: supply fluid tempera- ture, low suction pressure, high discharge pressure and temperature, high oil temperature, low and high current, phase rotation safety, and low leaving liquid temperature.

Unloading limit setpoints for high discharge pressure and compressor motor current.

Liquid pull-down rate sensitivity (0.5°F to 5°F [0.3°C to 3.0°C]/minute in 0.1°F [0.05°C] increments).

Status of: evaporator heater, load and unload timers, chilled water pump.

Out of range message.

Up to 6 fault shut down conditions.

Standard Display Language is English, with an Op- tion for Spanish.

Entry - Enter set point changes, cancel inputs, advance day, change AM/PM.

Set Points - Chilled liquid temperature, chilled liquid range, remote reset temperature range.

Clock - Time, daily or holiday start/stop schedule, manual

YORK INTERNATIONAL

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York YCWS manual Microprocessor Controls