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Zenith C-30HDG manual 30HDG Pump Proposition 65WARNING

Models: C-30HDG

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C-30HDG PUMP — PROPOSITION 65WARNING

PAGE 2 — MAYCO C-30HDG PUMP — OPERATION AND PARTS MANUAL — REV. #6 (04/02/12)

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Zenith C-30HDG manual 30HDG Pump Proposition 65WARNING

Contents

Model C-30HDG 30HDG Pump Proposition 65WARNING 30HDG Pump SILICOSIS/RESPIRATORYWARNINGS Silicosis WarningTable of Contents Order via Fax Dealers Only Parts Ordering ProceduresBest Deal! Order via Internet Dealers Only 30HDG Pump Pump Specifications 30HDG Pump Speciﬁcations30HDG Pump Pump Dimensions 30HDG Concrete Pump DimensionsYou can be injured if you do not follow directions 30HDG Pump Safety Message Alert SymbolsStructure that does not provide ample free flow air Always wear approved eye and hearing protection 30HDG Pump Safety Message Alert SymbolsAlways wear approved respiratory protection 30HDG Pump Rules for Safe Operation General SafetyHigh Temperatures Allow the engine 30HDG Pump Rules for Safe Operation Do not use worn out hoses or couplings inspect dailyEmergencies Maintenance SafetyLifting Page PumpTrailer Vehicle Connection Recommended Maintenance30HDG Pump -TOWING Guidelines 30HDG Pump -TOWING Guidelines Towing Applications30HDG Pump -TRAILER Safety Guidelines Trailer Safety PrecautionsTiresWear/Inflation 30HDG Pump -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts Torsion Bar SuspensionStart all wheel lug nuts by hand 30HDG Pump -TRAILER Safety GuidelinesLug Nut Torque Requirements NEVER! use an pneumatic air gun to tighten wheel lug nutsPage 30HDG Pump Operation and Safety Decals Operation and Safety Decals30HDG Pump Important Hand Signals Operation Hand Signals30HDG Pump Pump Components Major Pump Components30HDG Pump Pump Components 30HDG Pump Control BOX Components Pump Control Box Components30HDG Pump Engine Components Zenith 416 Basic Engine ComponentsSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 30HDG Pump General InformationPump Mix Guidelines 30HDG Pump HOW IT Works Pumping Cylinder30HDG Pump HOW IT Works Pumping Pistons30HDG Pump Operating Information Operating SuggestionsPumping Tips 30HDG Pump Operating InformationNew Pumps Mbvr air entraining, acts as a lubricantClearing a Plugged Manifold Stop the pump. Switch OFF the engineAvoiding Setting of the Mix in the System Clearing a Mix from the SystemValveSeats Down-Hill PumpingVerticalPumping PulsationSnap-Joint 30HDG Pump Operating InformationCam Roller Before Starting Read safety instructions at the beginning of this manual30HDG Pump Inspection Engine Oil CheckLubrication Box 30HDG Pump InspectionGasoline Check If cooling water is dirty, flush the cooling system 30HDG Pump INSPECTION/STARTUPChecking Engine Coolant Level Belt DeflectionRadio Remote Control Operation 30HDG Pump STARTUP/SHUTDOWN ProceduresRemote Control Operation General Clean-up Procedure 30HDG Pump Maintenance PumpPreventive Maintenance Always carry extra OringsNever use compressed air to clean out the lines 30HDG Pump Maintenance PumpSponge Clean-out Procedure Piston Cup Wear30HDG Pump Maintenance Pump Crankshaft and Cam Assembly ProcedureFollowing procedure will assist you in replacing the lining Bearing Installation Bearing/Cam Bushing InstallationDetent Hole 3 Installation Detent Holes30HDG Pump Maintenance Pump Working Loads Installation and Drive AlignmentRoller Chain Application Drive Chain Lubrication Chain-Link Cross SectionAssembling and Disassembling Drive Chain Installation Of CoversidesInstallation of Spring Locks and Cotter-Pins Chain-Link Pin Removal30HDG Pump Enginetroubleshooting Engine TroubleshootingUnions a required 30HDG Pump EnginetroubleshootingFuel tank empty? Replace fuel filter Fuel filter clogged? Engine oil level too full? Correct engine oil level?Example 30HDG Pump Engine Fault CodesMalfunction Indicator Diagnostic System 30HDG Pump Engine Fault Codes GCP ECU Fault Code List for ZZP 416 EngineFuel LPG or NG run-out longer than expected AUX 5V Analog Input 3 low 30HDG Pump -WIRING Diagram Zenith Wiring Harness Zenith Fuel Injection System Wiring Diagram30HDNI Pump -WIRING Diagram Zenith Wiring Harness 30HDG Pump -WIRING Diagram Wiring Diagram30HDG Pump PIN Connections ZPP 416, 420 & 640 Customer 16-PIN Connections30HDG Pump -WIRING Diagram Tail Lights TrailerTail Lights Wiring DiagramPage Appendix C-30HDNI C-30HDNI Slumptest Procedure Slump Test 2/3 FullAppendix C-30HDG Concrete MIX Information Appendix C-30HDG Concrete MIX Information 2685 27082775 2749Appendix Recommended Shotcrete System Recommended Shotcrete SystemGeneral recommendations Appendix Recommended Shotcrete Accessories Recommended Shotcrete AccessoriesAppendix Recommended Shotcrete Accessories Explanation of Code in Remarks Column Xxxxx only Not Used on30HDG Pump Suggested Spare Parts Units30HDG Pump Nameplate and Decals 30HDG Pump Nameplate and Decals 30HDG Pump Compensator Piston ROD Assy Compensator Piston ROD AssyFitting Spring ReturnPiston Guide Assy Bearing CUP30HDG Pump Connecting ROD Drive Side Assy Connecting ROD Drive Side AssyPiston ROD Assy 30HDG Pump Rocker Assy Rocker AssyJournal Block Connecting RODShaft Rocker ARM Bolt 1-14X2 HEX Head30HDG Pump COUNTER-SHAFT Assy Countershaft Assy30HDG Pump COUNTER-SHAFT Assy 30HDG Pump Crankshaft Assy Crankshaft AssyLock Washer 3/4 30HDG Pump Crankshaft AssyBearing Block 30HDG Pump Manifold Assy Manifold Assy30HDG Pump Manifold Assy 30HDG Pump Frame Assy Frame AssyJack STAND, Rear Frame AssemblyAXLE, Assembly Washer Thick30HDG Pump Axle Assy Axle AssyCastle NUT CAP 14 Chrome Includes Items WDust Cover Outer Bearing30HDG Pump MUFFLER, AIR FILTER, and Stop Switch Assy MUFFLER, AIR Filter and Stop Switch AssyStop SWITCH, Engine Cover PRECLEANER, AIR Filter ZE1 ELEMENT, AIR FilterGland Connector FILTER, AIR30HDG Pump Clutch Assy Clutch AssyWASHER, Lock 1/2 Rotor AssemblyClutch Housing W/LINING WASHER, Flat 1/2 Special30HDG Pump Engine Mounting Brackets Assy Engine Mounting Brackets AssySPACER, 20 OD X 11 ID X 32 Long Support BRACKET, RightSupport BRACKET, Left BRACKET, ECU Mount30HDG Pump RADIATOR, Mounting Bracket and Hoses Assy RADIATOR, Bracket and Hoses AssyPart Name 30HDG Pump Control BOX Assy Control BOX AssyCONNECTOR, Plastic SWITCH, Throttle ControlIgnition Switch Ignition Switch KEY30HDG Pump Battery Assy Battery AssyCABLE, Negative Battery CABLE, Positive BatteryBOX, Battery BATTERY, 12 Volt30HDG Pump Fueltank Assy Fuel Tank AssyFILTER, Fuel HOSE, Fuel 5/16CLAMP, Hose Includes Item30HDG Pump Hopper Assy Hopper AssyWasher 5/8 Flat HopperPIN, Hair 30HDG Pump Hood Assy Hood AssyBUMPER, Rubber RivetLatch KIT NUT 1/2-13 Heavy HEX30HDG Pump Lubrication Panel Assy Lubrication Panel AssyCoupling W/NUT 1/8 NPT FITTING, Grease 1/8 NPTStraight Fitting 1/8 NPT 1FT=1PC30HDG Pump Remote Control Cable Assy Remote Control Cable AssyCONNECTOR, 3/16 Ring SWITCH, MicroGuard Switch Aluminum Junction BOXTerms and Conditions of Sale Parts Freight PolicyMayco Pumpwarranty Mechanical Drive ModelsHERE’S HOW to GET Help