Hustler Turf 928168, 928143, 928150 manual Mower Blade Maintenance, Mower Blade Removal

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run against the bottom of the groove. Replace the pulley when this is the case, otherwise belt will lose power and slip excessively.

Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering.

Keep oil and grease away from belts, and never use belt dressings. Any of these will destroy the belt composition in a very short time.

MOWER BLADE MAINTENANCE

Check the mower blades daily, they are the key to power efficiency and well groomed turf. Keep them sharp, a dull blade will tear rather than cut the grass, leaving a brown ragged top on the grass within a few hours. A dull blade also requires more power from the engine.

Replace any blade which is bent, cracked or broken.

WARNING: Never attempt to straighten a bent blade by heating, or weld a cracked or broken blade as the blade may break and cause serious injury.

DANGER: Never work with blades while engine is running or deck clutch switch is engaged (on). Always place deck clutch switch in the disengaged position, place control levers in the park brake position and turn engine off and disconnect negative battery cable. Block up mower when you must work under it. Wear gloves when handling blades. Always check for blade damage if mower strikes rock, branch or other foreign object during mowing!

WARNING: Always wear adequate eye protection when grinding mower blades.

MOWER BLADE REMOVAL

Use a 15/16" wrench to remove the 5/8" cap screw holding the blade to the spindle shaft from underneath.

Sharpen the blades on a grinder following pattern as shown "FIG. 18". Touch-up sharpening can be done with a file.

Check the blades for balance following grinding. A commercial balancing tool is available through most hardware supply stores, or balancing can be done by placing the blade on an inverted line punch or 1/2" bolt. Blade should not lean or tilt. Spin the blade slowly, blade should not wobble. If blade is out of balance, true it up before reinstalling.

Lay the blade on a flat surface and check for distortion "FIG. 19" and "FIG. 20". Replace any distorted blade.

Do not re-use spindle bolts which have stripped, worn or undercut threads. Torque bolts to 118 foot- pounds when reinstalling blades.

WARNING: When mounting blades, rotate them after installation to ensure blade tips do not touch each other or sides of the mower.

WARNING: Failure to correctly torque the bolt may result in the loss of the blade which can cause seri- ous injury.

WARNING: Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them.

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108604 10/08

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Contents Hustler ATZ Parts Manual 108604 10/08 Table of Contents Seat Installation Service Literature General InformationFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Rivet NUT, 3/8-16 Thread Rivet Nut InstallationATZ Frame Rivet NUT, 1/2-13 ThreadFloor Plate Footrest AssemblyStep Tread Rubber Bumper108604 10/08 Contents Hydraulic System Installation-Kawasaki 31 HP HT Engine Hydraulic System Installation-Kawasaki 31HP HT Engine Hydraulic System Charging Procedure Contents Battery Installation Positive Battery Cable RED Battery Cable BootBattery Ground Cable Battery Clamp StrapDeck Lift Assembly TractorDeck Lift Spring Assembly Height Adjustment Stop ½ DIA PINDeck Lift Indicator Stop HandlePark Brake Assembly White Brake Lever Extension Push Button SwitchWhite HUB Assembly Brake Link TurnbuckleSteering Assembly Steering Control Panel Pump ROD Adjuster AssemblyAdjustable Pivot Centering DampenerSteering Sub-Assembly KEY, Tilt Switch Handle Brake ROD AssemblyTilt Switch Housing Tilt Switch Wire HarnessPump Belt and Pulleys Installation Pulley BDP-21 Engine PulleyWarner Clutch KEY for BDP21L108604 10/08 Contents Kawasaki 31 HP Engine Installation XR7 Common Wire Harness Wiring ClampAIR Filter Indicator Wiring HARNESS, KawasakiFuel System Installation Right Side Z Fuel Tank Fuel CAPLeft Side Z Fuel Tank Rear Seat SupportInstrument Panel Assembly/Installation SMALL/LONG Wire TIE PTO SwitchKEY Switch RED Indicator LightElectrical Schematic Kawasaki Contents Front Wheel Assembly Fork Bearing DiscBearing W/O Collar Wheel & Tire AssyWheel Bearing TIRE/WHEEL AssemblySemi-Pneumatic Tire/Wheel-789537 Grease Fitting 45 DEG 1/4Drive Wheel Assembly Installation Anti-Rollover Wheel Assembly ANTI-SCALP WheelContents Weight Installation ATZ TOP Weight Plate MMZ Wheel WeightWheel Weight Backing Plate ATZ Middle Weight PlateRops Installation ATZ Front R.S. Rops Rops ConnectorATZ Roof ATZ Front L.S. Rops108604 10/08 Contents Side Discharge Deck Assembly XR7 Side Discharge Deck Assembly Side Discharge Deck Pulley Assembly XR7 Uhmw Idler Slide Spindle Housing AssemblySection Belt Deck Belt Idler Guide11 4 108604 10/08 Deck W/A Crated Deck Assy Belt Guide Indexing LS 60 XR7 Pulley Cover Side Mount Chain 21 LinksRS 60 XR7 Pulley Cover Deck Drive PulleySide Discharge Deck-A Adaptors AIR Flow Floor 72 Decks AIR Flow Floor 60 DecksRear Discharge Deck Assembly Discharge Shield Anti Scalp Wheel AssemblyRear Discharge Deck Rear Discharge Front AngleRear Discharge Deck Pulley Assembly Pulley COVER, RH,60 Rear Discharge Deck Spindle AssemblyRear Discharge Deck Belt Pulley COVER, LH,60Blade Spindle Bushing Spindle Assembly-796235Cast Spindle Housing Grease FittingSpindle Assembly-796680 Bearing Dust CoverSpindle Shaft 108604 10/08 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Side Discharge Belt Routing and Tensioning Side Discharge Belt Routing and Tensioning Rear Discharge Belt Routing and Tensioning 108604 10/08 10-1 Tractor Decals Battery Decal Deck Height Indicator DecalFuel Indicator Decal ATZ Safety Decal72 & 60 Side Discharge Deck DecalsXR7 Rear Discharge Deck Decals Deck ID DecalRear Discharge Deck Routing Decal 10-6 108604 10/08 108604 10/08 11-1 Seat Installation Seat Belt RED Circuit Breaker BootSuspension Seat Tiltseat Pivot Tube11-4 108604 10/08 108604 10/08 12-1 12-2 108604 10/08 Maintenance & Adjustment Safety Safe Maintenance & Adjustment PracticesPage Using a ramp Maintenance Viewed from bottom of tractor108604 10/08 12-7 Clean air intake screen Introduction Torque ValuesTires Hour Meter LubricationElectrical System Battery Access to Engine and Hydraulic Pumps Hydraulic SystemPage Fuel System Fuel Tank Fuel FilterEngine OIL and Filter Recommended Service Procedure Engine AIR FilterOverservicing Improper Installation of AN AIR Filter ElementIncorrect AIR Cleaner Element Damaged FILTER, Seals or CanisterAIR Restriction Indicator General Engine Maintenance Belt ReplacementViewed from Bottom of UnitMower Blade Maintenance Mower Blade Removal108604 10/08 12-21 Adjustment Control Lever Neutral AdjustmentSteering Linkage JAM NUT Control Panel Stop Lever Control Lever StopsControl Lever Adjustment Park Brake AdjustmentSteering Dampener Outside Hydraulic Pump Belt Adjustment Deck Drive Belt AdjustmentEngine RPM Setting Deck Leveling and Height AdjustmentDeck Level Adjustments Deck Lift Adjuster Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part