Hustler Turf 928143, 928168, 928150 manual Access to Engine and Hydraulic Pumps, Hydraulic System

Page 94

Before attempting any failure diagnosis of the electrical system, use a test light or voltmeter to check the battery voltage. If the battery voltage is satisfactory, check the cleanliness and tightness of the terminals and ground connections. A general understanding of electrical servicing and use of basic test equipment is necessary for troubleshooting and repair.

Major overhaul or repair of the starting motor or charging system should be performed by trained technicians only.

ACCESS TO ENGINE AND HYDRAULIC PUMPS

The hydraulic pumps are accessed by lifting the seat platform. The seat platform is hinged at the front. To raise it, release seat latch and tilt seat platform up and forward.The seat platform catch ("FIG. 5") will prevent the seat from going all the way over. However, if more access is desired under the seat platform, the seat platform catch can be raised allowing the seat to pivot more. Make certain to place the control arms in the park brake position and pivot the arm rests upward before placing the seat platform in the full forward position to prevent arm rest damage.

SEAT PLATFORM

CHECK

SEAT PLATFORM

CONTROL LEVER

FIG. 5

WARNING: Always wear adequate eye protection when servicing the hydraulic system and battery.

HYDRAULIC SYSTEM

IMPORTANT: Never use hydraulic or automatic transmission fluid in this system; use only motor oil as specified. Remember, dirt is the primary enemy of any hydraulic system.

WARNING: Hydraulic oil escaping under pressure can penetrate skin. Hydraulic oil may cause infec- tion in a minor cut or opening in the skin. If exposed to hydraulic fluid, see a doctor at once.

Before applying pressure to hydraulic system, make sure all connections are tight and all hoses and lines are in good condition. To find a leak under pressure, use a piece of cardboard or wood — never use your hands. Relieve all pressure in the system before disconnecting or working on hydraulic lines. To relieve pressure, lower all attachments and shut off engine.

The 1.0 U.S. gallon (3.79 liter) hydraulic reservoir is located in front of the engine and under the operator’s platform "FIG. 6".

Check oil level in hydraulic system after every 50 hours of operation or weekly, whichever occurs first. Check more often if system appears to be leaking or otherwise malfunctioning.

Fluid level should be 1” from top of reservoir. Use only SAE 10W40 SG, SF/CC, CD service motor oil.

Change hydraulic system filter element ("FIG. 6") after first 50 hours of tractor operation, then replace filter and oil in reservoir every 500 hours thereafter. When changing hydraulic oil use 1/2 unit (approximately

3.5oz.) of Lubrizol additive (Hustler P/N 027912). This additive, available from your Hustler dealer, will increase the performance life of the hydraulic system components.

12-12

108604 10/08

Image 94
Contents Hustler ATZ Parts Manual 108604 10/08 Table of Contents Seat Installation General Information Service LiteratureFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Rivet NUT, 3/8-16 Thread Rivet Nut InstallationATZ Frame Rivet NUT, 1/2-13 ThreadFloor Plate Footrest AssemblyStep Tread Rubber Bumper108604 10/08 Contents Hydraulic System Installation-Kawasaki 31 HP HT Engine Hydraulic System Installation-Kawasaki 31HP HT Engine Hydraulic System Charging Procedure Contents Battery Installation Positive Battery Cable RED Battery Cable BootBattery Ground Cable Battery Clamp StrapDeck Lift Assembly TractorDeck Lift Spring Assembly Height Adjustment Stop ½ DIA PINDeck Lift Indicator Stop HandlePark Brake Assembly White Brake Lever Extension Push Button SwitchWhite HUB Assembly Brake Link TurnbuckleSteering Assembly Steering Control Panel Pump ROD Adjuster AssemblyAdjustable Pivot Centering DampenerSteering Sub-Assembly KEY, Tilt Switch Handle Brake ROD AssemblyTilt Switch Housing Tilt Switch Wire HarnessPump Belt and Pulleys Installation Pulley BDP-21 Engine PulleyWarner Clutch KEY for BDP21L108604 10/08 Contents Kawasaki 31 HP Engine Installation XR7 Common Wire Harness Wiring ClampAIR Filter Indicator Wiring HARNESS, KawasakiFuel System Installation Right Side Z Fuel Tank Fuel CAPLeft Side Z Fuel Tank Rear Seat SupportInstrument Panel Assembly/Installation SMALL/LONG Wire TIE PTO SwitchKEY Switch RED Indicator LightElectrical Schematic Kawasaki Contents Front Wheel Assembly Fork Bearing DiscBearing W/O Collar Wheel & Tire AssyWheel Bearing TIRE/WHEEL AssemblySemi-Pneumatic Tire/Wheel-789537 Grease Fitting 45 DEG 1/4Drive Wheel Assembly Installation Anti-Rollover Wheel Assembly ANTI-SCALP WheelContents Weight Installation ATZ TOP Weight Plate MMZ Wheel WeightWheel Weight Backing Plate ATZ Middle Weight PlateRops Installation ATZ Front R.S. Rops Rops ConnectorATZ Roof ATZ Front L.S. Rops108604 10/08 Contents Side Discharge Deck Assembly XR7 Side Discharge Deck Assembly Side Discharge Deck Pulley Assembly XR7 Uhmw Idler Slide Spindle Housing AssemblySection Belt Deck Belt Idler Guide11 4 108604 10/08 Deck W/A Crated Deck Assy Belt Guide Indexing LS 60 XR7 Pulley Cover Side Mount Chain 21 LinksRS 60 XR7 Pulley Cover Deck Drive PulleySide Discharge Deck-A Adaptors AIR Flow Floor 72 Decks AIR Flow Floor 60 DecksRear Discharge Deck Assembly Discharge Shield Anti Scalp Wheel AssemblyRear Discharge Deck Rear Discharge Front AngleRear Discharge Deck Pulley Assembly Pulley COVER, RH,60 Rear Discharge Deck Spindle AssemblyRear Discharge Deck Belt Pulley COVER, LH,60Blade Spindle Bushing Spindle Assembly-796235Cast Spindle Housing Grease FittingBearing Dust Cover Spindle Assembly-796680Spindle Shaft 108604 10/08 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Side Discharge Belt Routing and Tensioning Side Discharge Belt Routing and Tensioning Rear Discharge Belt Routing and Tensioning 108604 10/08 10-1 Tractor Decals Battery Decal Deck Height Indicator DecalFuel Indicator Decal ATZ Safety Decal72 & 60 Side Discharge Deck DecalsXR7 Deck ID Decal Rear Discharge Deck DecalsRear Discharge Deck Routing Decal 10-6 108604 10/08 108604 10/08 11-1 Seat Installation Seat Belt RED Circuit Breaker BootSuspension Seat Tiltseat Pivot Tube11-4 108604 10/08 108604 10/08 12-1 12-2 108604 10/08 Maintenance & Adjustment Safety Safe Maintenance & Adjustment PracticesPage Using a ramp Maintenance Viewed from bottom of tractor108604 10/08 12-7 Clean air intake screen Torque Values IntroductionTires Lubrication Hour MeterElectrical System Battery Access to Engine and Hydraulic Pumps Hydraulic SystemPage Fuel System Fuel Tank Fuel FilterEngine OIL and Filter Recommended Service Procedure Engine AIR FilterOverservicing Improper Installation of AN AIR Filter ElementIncorrect AIR Cleaner Element Damaged FILTER, Seals or CanisterAIR Restriction Indicator General Engine Maintenance Belt ReplacementViewed from Bottom of UnitMower Blade Maintenance Mower Blade Removal108604 10/08 12-21 Control Lever Neutral Adjustment AdjustmentSteering Linkage JAM NUT Control Panel Stop Lever Control Lever StopsPark Brake Adjustment Control Lever AdjustmentSteering Dampener Outside Hydraulic Pump Belt Adjustment Deck Drive Belt AdjustmentDeck Leveling and Height Adjustment Engine RPM SettingDeck Level Adjustments Deck Lift Adjuster Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part