Hustler Turf 928143 Kawasaki 31 HP Engine, Cables Heat Shield, Muffler Clamp, Hood Scoop

Page 31

Kawasaki 31 HP Engine Installation

ITEM

SERVICE

MFG.

QTY

DESCRIPTION

NO.

PART NO.

PART NO.

 

 

1

601549

N/A

1

KAWASAKI 31 HP ENGINE

2

109743

109743

1

CABLES HEAT SHIELD

3

720516

720516

3

CS M8 X1.25 X 16 G10.9 HX

4

788018

788018

1

MUFFLER

5

785378

785378

1

1.50" MUFFLER CLAMP

6

601550

601550

1

MANIFOLD, 29/31 KAW

7

780841

780841

2

KAW MUFFLER GASKET

8

017004

017004

5

LW .312 MED SPRING ZN

9

782664

782664

5

NT M8-1.25 HX STAINLESS STEEL

10

029751

029751

2

CS .375-16 X 1.00 HXFLK ZNYC

11

705137

705137

4

FW .391 X 1.250 X .060 ZNYC

12

016899

016899

2

NT .375-16 HX FLK ZNYC

13

055939

055939

6

CS .250-20 X .75 HX G5 ZNYC

14

768515

768515

6

FW .281 X .625 X .051/.080 HD ZN/YL

15

109748

109748

1

HOOD SCOOP

16

783837

783837

1

ELECTRIC COOLER FAN

17

109604

109604

1

REMOTE AIR BRACKET

18

778738

778738

1

.312 WIRING CLAMP

19

768523

768523

12

FW .343 X .687 X .051/.080 HD ZN/YL

20

034272

034272

4

NT .312-18 HX G5 ZN

21

796524

796524

1

M20X2.5 OIL DRAIN VALVE

22

036236

036236

1

CS .312-18 X 1.00 HX G5 ZNYC

23

034280

034280

3

CS .312-18 X .750 HX G5 ZNYC

24

036244

036244

4

CS .375-16 X 1.00 HX G5 ZNYC

25

377994

377994

1

HEAT SHIELD, MMZ ROLLER

26

601257

601257

1

FITTING, 90 1/8NPT BRASS

27

788943

788943

1

AIR FILTER INDICATOR

28

029876

029876

1

LW .312 INT-EXT TOOTH ZN

29

601555

601555

1

XR7 COMMON WIRE HARNESS

30

601561

601561

1

WIRING HARNESS, KAWASAKI 31

31

044818

044818

4

CN ZN TIN-C7343-1420

32

047654

047654

1

CLIP

NOTES:

1.Includes mounting hardware.

2.Wires from Item 29 (ATZ 2008 Wire Harness 601555).

3.Wires from Kawasaki 31HP Wiring Harness (601561).

4.Supplied with engine.

5.Engine oil capacity, Refer to engine owner’s manual.

6.Air filter service parts:

601652 MAIN AIR FILTER ELEMENT

601653 SAFETY AIR FILTER ELEMENT

108604 10/08

5-3

Image 31
Contents Hustler ATZ Parts Manual 108604 10/08 Table of Contents Seat Installation General Information Service LiteratureFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Rivet NUT, 1/2-13 Thread Rivet Nut InstallationATZ Frame Rivet NUT, 3/8-16 ThreadRubber Bumper Footrest AssemblyStep Tread Floor Plate108604 10/08 Contents Hydraulic System Installation-Kawasaki 31 HP HT Engine Hydraulic System Installation-Kawasaki 31HP HT Engine Hydraulic System Charging Procedure Contents Battery Installation Battery Clamp Strap RED Battery Cable BootBattery Ground Cable Positive Battery CableTractor Deck Lift AssemblyStop Handle Height Adjustment Stop ½ DIA PINDeck Lift Indicator Deck Lift Spring AssemblyPark Brake Assembly Brake Link Turnbuckle Push Button SwitchWhite HUB Assembly White Brake Lever ExtensionSteering Assembly Centering Dampener Pump ROD Adjuster AssemblyAdjustable Pivot Steering Control PanelSteering Sub-Assembly Tilt Switch Wire Harness Brake ROD AssemblyTilt Switch Housing KEY, Tilt Switch HandlePump Belt and Pulleys Installation KEY for BDP21L Engine PulleyWarner Clutch Pulley BDP-21108604 10/08 Contents Kawasaki 31 HP Engine Installation Wiring HARNESS, Kawasaki Wiring ClampAIR Filter Indicator XR7 Common Wire HarnessFuel System Installation Rear Seat Support Fuel CAPLeft Side Z Fuel Tank Right Side Z Fuel TankInstrument Panel Assembly/Installation RED Indicator Light PTO SwitchKEY Switch SMALL/LONG Wire TIEElectrical Schematic Kawasaki Contents Front Wheel Assembly Wheel & Tire Assy Bearing DiscBearing W/O Collar ForkGrease Fitting 45 DEG 1/4 TIRE/WHEEL AssemblySemi-Pneumatic Tire/Wheel-789537 Wheel BearingDrive Wheel Assembly Installation ANTI-SCALP Wheel Anti-Rollover Wheel AssemblyContents Weight Installation ATZ Middle Weight Plate MMZ Wheel WeightWheel Weight Backing Plate ATZ TOP Weight PlateRops Installation ATZ Front L.S. Rops Rops ConnectorATZ Roof ATZ Front R.S. Rops108604 10/08 Contents Side Discharge Deck Assembly XR7 Side Discharge Deck Assembly Side Discharge Deck Pulley Assembly XR7 Deck Belt Idler Guide Spindle Housing AssemblySection Belt Uhmw Idler Slide11 4 108604 10/08 Deck W/A Crated Deck Assy Belt Guide Indexing Deck Drive Pulley Side Mount Chain 21 LinksRS 60 XR7 Pulley Cover LS 60 XR7 Pulley CoverSide Discharge Deck-A Adaptors AIR Flow Floor 60 Decks AIR Flow Floor 72 DecksRear Discharge Deck Assembly Rear Discharge Front Angle Anti Scalp Wheel AssemblyRear Discharge Deck Discharge ShieldRear Discharge Deck Pulley Assembly Pulley COVER, LH,60 Rear Discharge Deck Spindle AssemblyRear Discharge Deck Belt Pulley COVER, RH,60Grease Fitting Spindle Assembly-796235Cast Spindle Housing Blade Spindle BushingBearing Dust Cover Spindle Assembly-796680Spindle Shaft 108604 10/08 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Side Discharge Belt Routing and Tensioning Side Discharge Belt Routing and Tensioning Rear Discharge Belt Routing and Tensioning 108604 10/08 10-1 Tractor Decals ATZ Safety Decal Deck Height Indicator DecalFuel Indicator Decal Battery Decal72 & 60 Side Discharge Deck DecalsXR7 Deck ID Decal Rear Discharge Deck DecalsRear Discharge Deck Routing Decal 10-6 108604 10/08 108604 10/08 11-1 Seat Installation Tiltseat Pivot Tube RED Circuit Breaker BootSuspension Seat Seat Belt11-4 108604 10/08 108604 10/08 12-1 12-2 108604 10/08 Safe Maintenance & Adjustment Practices Maintenance & Adjustment SafetyPage Using a ramp Viewed from bottom of tractor Maintenance108604 10/08 12-7 Clean air intake screen Torque Values IntroductionTires Lubrication Hour MeterElectrical System Battery Hydraulic System Access to Engine and Hydraulic PumpsPage Fuel Tank Fuel Filter Fuel SystemEngine OIL and Filter Engine AIR Filter Recommended Service ProcedureDamaged FILTER, Seals or Canister Improper Installation of AN AIR Filter ElementIncorrect AIR Cleaner Element OverservicingGeneral Engine Maintenance Belt Replacement AIR Restriction IndicatorBottom of Unit Viewed fromMower Blade Removal Mower Blade Maintenance108604 10/08 12-21 Control Lever Neutral Adjustment AdjustmentSteering Linkage Control Lever Stops JAM NUT Control Panel Stop LeverPark Brake Adjustment Control Lever AdjustmentSteering Dampener Outside Deck Drive Belt Adjustment Hydraulic Pump Belt AdjustmentDeck Leveling and Height Adjustment Engine RPM SettingDeck Level Adjustments Deck Lift Adjuster Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part