Hustler Turf 928168 Engine Pulley, Warner Clutch, Pulley BDP-21, KEY for BDP21L, Pump Idler ARM

Page 27

Pump Belt and Pulleys Installation

ITEM

SERVICE

MFG.

QTY

DESCRIPTION

NO.

PART NO.

PART NO.

 

 

1

601462

601462

1

ENGINE PULLEY

2

212076

212076

1

KEY 1/4 SQ X 1.50 LONG

3

601311

601311

1

WARNER CLUTCH

4

783829

783829

1

FW .460 X 1.750 X .250 ZNYC

5

785659

785659

1

CS .437-20 X 2.50 HX G5 ZNYC

6

083196

083196

4

SS .312-18X .750 SQ-HD ZN

7

601461

601461

2

PULLEY BDP-21

8

783712

783712

2

KEY FOR BDP21L

9

791251

791251

1

CLUTCH PIGTAIL HARNESS WITH DIODE

10

008193

008193

2

NT .500-13 HX G5 ZNYC

11

767962

767962

4

FW .531 X 1.063 X .090 SAE HD ZN

12

016527

016527

2

CS .500-13 X 1.00 HX G5 ZNYC

13

366765

366765

1

CLUTCH ANCHOR ANGLE

14

784918

784918

2

RUBBER BUMPER

15

349761

349761

1

PUMP IDLER ARM

16

015495

015495

1

STRAIGHT GREASE FITTING

17

025296

025296

1

FW .760 X 1.625 X .08 ZN

18

061101

061101

1

NT .750-10 HX NL ZN

19

781856

781856

1

IDLER PULLEY

20

028118

028118

1

FW .62 X 1.00 X.134 ZN

21

781872

781872

1

CS .625-11 X 1.50 HX G5 ZN

22

601016

601016

1

IDLER SPRING

23

601463

601463

1

A-SEC PUMP IDLER BELT

24

036236

036236

1

CS .312-18 X 1.00 HX G5 ZNYC

25

768523

768523

2

FW .343 X .687 X .051/.080 HD ZNYC

26

034272

034272

1

NT .312-18 HX G5 ZNYC

27

797654

797654

1

FW 1.156X1.750X.250 ZY

 

 

 

 

 

NOTES:

1.Torque to 45-48 ft-lbs.

2.Torque to 12-15 ft-lbs.

3.Apply grease at zerk (see owners manual).

4.Do not torque Item 18 (NT .750-10 HX NL ZN), Item 15 (349761 Pump Idler Arm) should pivot freely.

5.Electric clutch burnishing procedure: After installing a new clutch it is important to burnish the clutch to insure maximum deck clutch life. In an open area with no bystanders set the engine speed to half throttle. Cycle the deck clutch on for 15 seconds, and then off for 15 seconds. Repeat this operation 10 times, it will require about 5 minutes to complete.

108604 10/08

4-13

Image 27
Contents Hustler ATZ Parts Manual 108604 10/08 Table of Contents Seat Installation Service Literature General InformationFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Rivet NUT, 1/2-13 Thread Rivet Nut InstallationATZ Frame Rivet NUT, 3/8-16 ThreadRubber Bumper Footrest AssemblyStep Tread Floor Plate108604 10/08 Contents Hydraulic System Installation-Kawasaki 31 HP HT Engine Hydraulic System Installation-Kawasaki 31HP HT Engine Hydraulic System Charging Procedure Contents Battery Installation Battery Clamp Strap RED Battery Cable BootBattery Ground Cable Positive Battery CableTractor Deck Lift AssemblyStop Handle Height Adjustment Stop ½ DIA PINDeck Lift Indicator Deck Lift Spring AssemblyPark Brake Assembly Brake Link Turnbuckle Push Button SwitchWhite HUB Assembly White Brake Lever ExtensionSteering Assembly Centering Dampener Pump ROD Adjuster AssemblyAdjustable Pivot Steering Control PanelSteering Sub-Assembly Tilt Switch Wire Harness Brake ROD AssemblyTilt Switch Housing KEY, Tilt Switch HandlePump Belt and Pulleys Installation KEY for BDP21L Engine PulleyWarner Clutch Pulley BDP-21108604 10/08 Contents Kawasaki 31 HP Engine Installation Wiring HARNESS, Kawasaki Wiring ClampAIR Filter Indicator XR7 Common Wire HarnessFuel System Installation Rear Seat Support Fuel CAPLeft Side Z Fuel Tank Right Side Z Fuel TankInstrument Panel Assembly/Installation RED Indicator Light PTO SwitchKEY Switch SMALL/LONG Wire TIEElectrical Schematic Kawasaki Contents Front Wheel Assembly Wheel & Tire Assy Bearing DiscBearing W/O Collar ForkGrease Fitting 45 DEG 1/4 TIRE/WHEEL AssemblySemi-Pneumatic Tire/Wheel-789537 Wheel BearingDrive Wheel Assembly Installation ANTI-SCALP Wheel Anti-Rollover Wheel AssemblyContents Weight Installation ATZ Middle Weight Plate MMZ Wheel WeightWheel Weight Backing Plate ATZ TOP Weight PlateRops Installation ATZ Front L.S. Rops Rops ConnectorATZ Roof ATZ Front R.S. Rops108604 10/08 Contents Side Discharge Deck Assembly XR7 Side Discharge Deck Assembly Side Discharge Deck Pulley Assembly XR7 Deck Belt Idler Guide Spindle Housing AssemblySection Belt Uhmw Idler Slide11 4 108604 10/08 Deck W/A Crated Deck Assy Belt Guide Indexing Deck Drive Pulley Side Mount Chain 21 LinksRS 60 XR7 Pulley Cover LS 60 XR7 Pulley CoverSide Discharge Deck-A Adaptors AIR Flow Floor 60 Decks AIR Flow Floor 72 DecksRear Discharge Deck Assembly Rear Discharge Front Angle Anti Scalp Wheel AssemblyRear Discharge Deck Discharge ShieldRear Discharge Deck Pulley Assembly Pulley COVER, LH,60 Rear Discharge Deck Spindle AssemblyRear Discharge Deck Belt Pulley COVER, RH,60Grease Fitting Spindle Assembly-796235Cast Spindle Housing Blade Spindle BushingSpindle Assembly-796680 Bearing Dust CoverSpindle Shaft 108604 10/08 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Side Discharge Belt Routing and Tensioning Side Discharge Belt Routing and Tensioning Rear Discharge Belt Routing and Tensioning 108604 10/08 10-1 Tractor Decals ATZ Safety Decal Deck Height Indicator DecalFuel Indicator Decal Battery Decal72 & 60 Side Discharge Deck DecalsXR7 Rear Discharge Deck Decals Deck ID DecalRear Discharge Deck Routing Decal 10-6 108604 10/08 108604 10/08 11-1 Seat Installation Tiltseat Pivot Tube RED Circuit Breaker BootSuspension Seat Seat Belt11-4 108604 10/08 108604 10/08 12-1 12-2 108604 10/08 Safe Maintenance & Adjustment Practices Maintenance & Adjustment SafetyPage Using a ramp Viewed from bottom of tractor Maintenance108604 10/08 12-7 Clean air intake screen Introduction Torque ValuesTires Hour Meter LubricationElectrical System Battery Hydraulic System Access to Engine and Hydraulic PumpsPage Fuel Tank Fuel Filter Fuel SystemEngine OIL and Filter Engine AIR Filter Recommended Service ProcedureDamaged FILTER, Seals or Canister Improper Installation of AN AIR Filter ElementIncorrect AIR Cleaner Element OverservicingGeneral Engine Maintenance Belt Replacement AIR Restriction IndicatorBottom of Unit Viewed fromMower Blade Removal Mower Blade Maintenance108604 10/08 12-21 Adjustment Control Lever Neutral AdjustmentSteering Linkage Control Lever Stops JAM NUT Control Panel Stop LeverControl Lever Adjustment Park Brake AdjustmentSteering Dampener Outside Deck Drive Belt Adjustment Hydraulic Pump Belt AdjustmentEngine RPM Setting Deck Leveling and Height AdjustmentDeck Level Adjustments Deck Lift Adjuster Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part