Hustler Turf 928143 Maintenance & Adjustment Safety, Safe Maintenance & Adjustment Practices

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Maintenance & Adjustment Safety

This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment.

DANGER – denotes immediate hazards which WILL result in severe personal injury or death.

WARNING – denotes a hazard or unsafe practice which COULD result in severe personal injury or death.

This manual uses two other words to highlight information. IMPORTANT calls attention to special mechanical information and NOTE: emphasizes general information worthy of special attention.

All operators should read this manual, or be instructed about safe operating and maintenance procedures. This is the owner’s responsibility.

Improper use or maintenance by the operator, mechanic, or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means DANGER or WARNING – “personal safety instructions.” Failure to comply with the instructions may result in personal injury or death.

Incorrect usage of this machine may result in severe injury. Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set-up, operate, adjust, or service this machine.

The Quick Reference Decals, located in front of and to the right of the seat, are designed to give the operator/mechanic brief information needed in the daily operation and service of the machine. These decals are not intended to be used in place of this manual but instead is to be used as an extension of this manual. These decals should not be removed or obliterated. Replace these decals if they become unreadable.

It is the owner’s responsibility to make certain that the operator/mechanic reads and understands this manual and all decals before operating this machine. It is also the owner’s responsibility to make certain that the operator/mechanic is a qualified and physically able individual, properly trained in the operation of this equipment. Local regulations may restrict the age of the operator/mechanic.

The owner should also ensure that the operator/mechanic knows that they are responsible for their own safety as well as the safety of other persons within the vicinity. Remember, the operator/mechanic is responsible for accidents or hazards occurring to other people or their property.

Safe Maintenance & Adjustment Practices

This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death.

Unless specifically required, DO NOT have engine running when servicing or making adjustments to tractor. Place control levers in the park brake position, disengage deck clutch, remove ignition switch key and disconnect the negative battery cable. Repairs or maintenance requiring engine power should be performed by trained personnel only. To prevent carbon monoxide poisoning, be sure proper ventilation is available when engine must be operated in an enclosed area.

Follow daily and weekly checklists, making sure hoses are tightly secured and bolts are tightened.

Keep your machine clean and remove any deposits of trash and clippings, which can cause engine fires and hydraulic overheating as well as excessive belt wear. Clean up oil or fuel spillage. Allow machine to cool before storing.

108604 10/08

12-3

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Contents Hustler ATZ Parts Manual 108604 10/08 Table of Contents Seat Installation General Information Service LiteratureFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents ATZ Frame Rivet Nut InstallationRivet NUT, 3/8-16 Thread Rivet NUT, 1/2-13 ThreadStep Tread Footrest AssemblyFloor Plate Rubber Bumper108604 10/08 Contents Hydraulic System Installation-Kawasaki 31 HP HT Engine Hydraulic System Installation-Kawasaki 31HP HT Engine Hydraulic System Charging Procedure Contents Battery Installation Battery Ground Cable RED Battery Cable BootPositive Battery Cable Battery Clamp StrapTractor Deck Lift AssemblyDeck Lift Indicator Height Adjustment Stop ½ DIA PINDeck Lift Spring Assembly Stop HandlePark Brake Assembly White HUB Assembly Push Button SwitchWhite Brake Lever Extension Brake Link TurnbuckleSteering Assembly Adjustable Pivot Pump ROD Adjuster AssemblySteering Control Panel Centering DampenerSteering Sub-Assembly Tilt Switch Housing Brake ROD AssemblyKEY, Tilt Switch Handle Tilt Switch Wire HarnessPump Belt and Pulleys Installation Warner Clutch Engine PulleyPulley BDP-21 KEY for BDP21L108604 10/08 Contents Kawasaki 31 HP Engine Installation AIR Filter Indicator Wiring ClampXR7 Common Wire Harness Wiring HARNESS, KawasakiFuel System Installation Left Side Z Fuel Tank Fuel CAPRight Side Z Fuel Tank Rear Seat SupportInstrument Panel Assembly/Installation KEY Switch PTO SwitchSMALL/LONG Wire TIE RED Indicator LightElectrical Schematic Kawasaki Contents Front Wheel Assembly Bearing W/O Collar Bearing DiscFork Wheel & Tire AssySemi-Pneumatic Tire/Wheel-789537 TIRE/WHEEL AssemblyWheel Bearing Grease Fitting 45 DEG 1/4Drive Wheel Assembly Installation ANTI-SCALP Wheel Anti-Rollover Wheel AssemblyContents Weight Installation Wheel Weight Backing Plate MMZ Wheel WeightATZ TOP Weight Plate ATZ Middle Weight PlateRops Installation ATZ Roof Rops ConnectorATZ Front R.S. Rops ATZ Front L.S. Rops108604 10/08 Contents Side Discharge Deck Assembly XR7 Side Discharge Deck Assembly Side Discharge Deck Pulley Assembly XR7 Section Belt Spindle Housing AssemblyUhmw Idler Slide Deck Belt Idler Guide11 4 108604 10/08 Deck W/A Crated Deck Assy Belt Guide Indexing RS 60 XR7 Pulley Cover Side Mount Chain 21 LinksLS 60 XR7 Pulley Cover Deck Drive PulleySide Discharge Deck-A Adaptors AIR Flow Floor 60 Decks AIR Flow Floor 72 DecksRear Discharge Deck Assembly Rear Discharge Deck Anti Scalp Wheel AssemblyDischarge Shield Rear Discharge Front AngleRear Discharge Deck Pulley Assembly Rear Discharge Deck Belt Rear Discharge Deck Spindle AssemblyPulley COVER, RH,60 Pulley COVER, LH,60Cast Spindle Housing Spindle Assembly-796235Blade Spindle Bushing Grease FittingBearing Dust Cover Spindle Assembly-796680Spindle Shaft 108604 10/08 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Side Discharge Belt Routing and Tensioning Side Discharge Belt Routing and Tensioning Rear Discharge Belt Routing and Tensioning 108604 10/08 10-1 Tractor Decals Fuel Indicator Decal Deck Height Indicator DecalBattery Decal ATZ Safety Decal72 & 60 Side Discharge Deck DecalsXR7 Deck ID Decal Rear Discharge Deck DecalsRear Discharge Deck Routing Decal 10-6 108604 10/08 108604 10/08 11-1 Seat Installation Suspension Seat RED Circuit Breaker BootSeat Belt Tiltseat Pivot Tube11-4 108604 10/08 108604 10/08 12-1 12-2 108604 10/08 Safe Maintenance & Adjustment Practices Maintenance & Adjustment SafetyPage Using a ramp Viewed from bottom of tractor Maintenance108604 10/08 12-7 Clean air intake screen Torque Values IntroductionTires Lubrication Hour MeterElectrical System Battery Hydraulic System Access to Engine and Hydraulic PumpsPage Fuel Tank Fuel Filter Fuel SystemEngine OIL and Filter Engine AIR Filter Recommended Service ProcedureIncorrect AIR Cleaner Element Improper Installation of AN AIR Filter ElementOverservicing Damaged FILTER, Seals or CanisterGeneral Engine Maintenance Belt Replacement AIR Restriction IndicatorBottom of Unit Viewed fromMower Blade Removal Mower Blade Maintenance108604 10/08 12-21 Control Lever Neutral Adjustment AdjustmentSteering Linkage Control Lever Stops JAM NUT Control Panel Stop LeverPark Brake Adjustment Control Lever AdjustmentSteering Dampener Outside Deck Drive Belt Adjustment Hydraulic Pump Belt AdjustmentDeck Leveling and Height Adjustment Engine RPM SettingDeck Level Adjustments Deck Lift Adjuster Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part