Hustler Turf 928150, 928168, 928143 manual

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Clean flammable material from machine. Prevent fires by keeping engine compartment, battery, hydraulic lines, fuel line, fuel tank and operator’s station clean of accumulated trash, grass clippings, and other debris. Always clean up spilled fuel and oil.

Always wear adequate ear protection, such as earplugs, when operating this equipment as prolonged exposure to uncomfortable or loud noises can cause impairment or loss of hearing. Do not wear radios or music headphones while operating the machinery. Safe operation requires your full attention.

Never put hands or feet under any part of the machine while it is running.

Except when changing or checking belt, always keep belt covers on mower for safety as well as cleanliness.

Stop the engine before removing the grass catcher or unclogging the discharge chute. Never clear the discharge chute with the engine running. Turn off the engine and be sure the blades have stopped before cleaning. Use a stick to clear a plugged discharge area. Never use your hand!

Exercise caution when loading or unloading the machine onto a trailer or truck.

Always wear safety goggles or safety glasses with side shields when operating the mower. Never leave machine unattended with ignition key in switch, especially with children present. Be alert and turn the machine off if children enter the area.

Always wear adequate eye protection when servicing the battery, hydraulic system, cooling system or when grinding mower blades and removing accumulated debris.

Use extra caution when handling gasoline and other fuels. They are flammable and vapors are explosive.

Never refuel tractor while engine is running; never refuel near an open flame or near devices which can create a spark. Refuel outdoors preferably, or in well ventilated areas.

Never attempt to start engine when there is a strong odor of gasoline fumes present. Locate and correct cause.

Never run the engine in an enclosed area unless exhaust is vented to the outside. Exhaust gases contain carbon monoxide which is odorless and deadly poison.

Never attempt to make any adjustments or repairs to the tractor drive system, mower deck or any attachment while the tractor engine is running or deck clutch is engaged. Repairs or maintenance requiring engine power should be performed by trained personnel only.

Never work under the machine or attachment unless it is safely supported with jack stands. Make certain machine is secure when it is raised and placed on the jack stands. The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating. Use only certified jack stands. Use only appropriate jack stands, with a minimum weight rating of 2000 pounds to block the unit up. Use in pairs only. Follow the instructions supplied with the vehicle stands.

Before working on or under the deck, make certain engine cannot be accidentally started. Shut engine off and remove ignition switch key for maximum safety. Repairs or maintenance requiring engine power should be performed by trained personnel only.

Use a stick or similar instrument to clean under the mower making sure that no part of the body, especially arms and hands are under mower.

Exercise caution when working under the deck as the mower blades are extremely sharp. Wearing gloves or wrapping the blade(s) is advisable when working around or with the blades.

Do not touch hot parts of machine.

Keep nuts and bolts tight, especially the blade attachment bolts. Keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly.

Grass collection system components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

Use only genuine Hustler replacement parts to ensure that original standards are maintained.

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108604 10/08

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Contents Hustler ATZ Parts Manual 108604 10/08 Table of Contents Seat Installation Frequently Ordered Parts Service LiteratureGeneral Information Hardware Description Codes & Abbreviations Contents Rivet NUT, 3/8-16 Thread Rivet Nut InstallationATZ Frame Rivet NUT, 1/2-13 ThreadFloor Plate Footrest AssemblyStep Tread Rubber Bumper108604 10/08 Contents Hydraulic System Installation-Kawasaki 31 HP HT Engine Hydraulic System Installation-Kawasaki 31HP HT Engine Hydraulic System Charging Procedure Contents Battery Installation Positive Battery Cable RED Battery Cable BootBattery Ground Cable Battery Clamp StrapDeck Lift Assembly TractorDeck Lift Spring Assembly Height Adjustment Stop ½ DIA PINDeck Lift Indicator Stop HandlePark Brake Assembly White Brake Lever Extension Push Button SwitchWhite HUB Assembly Brake Link TurnbuckleSteering Assembly Steering Control Panel Pump ROD Adjuster AssemblyAdjustable Pivot Centering DampenerSteering Sub-Assembly KEY, Tilt Switch Handle Brake ROD AssemblyTilt Switch Housing Tilt Switch Wire HarnessPump Belt and Pulleys Installation Pulley BDP-21 Engine PulleyWarner Clutch KEY for BDP21L108604 10/08 Contents Kawasaki 31 HP Engine Installation XR7 Common Wire Harness Wiring ClampAIR Filter Indicator Wiring HARNESS, KawasakiFuel System Installation Right Side Z Fuel Tank Fuel CAPLeft Side Z Fuel Tank Rear Seat SupportInstrument Panel Assembly/Installation SMALL/LONG Wire TIE PTO SwitchKEY Switch RED Indicator LightElectrical Schematic Kawasaki Contents Front Wheel Assembly Fork Bearing DiscBearing W/O Collar Wheel & Tire AssyWheel Bearing TIRE/WHEEL AssemblySemi-Pneumatic Tire/Wheel-789537 Grease Fitting 45 DEG 1/4Drive Wheel Assembly Installation Anti-Rollover Wheel Assembly ANTI-SCALP WheelContents Weight Installation ATZ TOP Weight Plate MMZ Wheel WeightWheel Weight Backing Plate ATZ Middle Weight PlateRops Installation ATZ Front R.S. Rops Rops ConnectorATZ Roof ATZ Front L.S. Rops108604 10/08 Contents Side Discharge Deck Assembly XR7 Side Discharge Deck Assembly Side Discharge Deck Pulley Assembly XR7 Uhmw Idler Slide Spindle Housing AssemblySection Belt Deck Belt Idler Guide11 4 108604 10/08 Deck W/A Crated Deck Assy Belt Guide Indexing LS 60 XR7 Pulley Cover Side Mount Chain 21 LinksRS 60 XR7 Pulley Cover Deck Drive PulleySide Discharge Deck-A Adaptors AIR Flow Floor 72 Decks AIR Flow Floor 60 DecksRear Discharge Deck Assembly Discharge Shield Anti Scalp Wheel AssemblyRear Discharge Deck Rear Discharge Front AngleRear Discharge Deck Pulley Assembly Pulley COVER, RH,60 Rear Discharge Deck Spindle AssemblyRear Discharge Deck Belt Pulley COVER, LH,60Blade Spindle Bushing Spindle Assembly-796235Cast Spindle Housing Grease FittingSpindle Shaft Spindle Assembly-796680Bearing Dust Cover 108604 10/08 Contents Deck Installation 055749 CS .437-14 X 1.750 HX G5 ZN Side Discharge Belt Routing and Tensioning Side Discharge Belt Routing and Tensioning Rear Discharge Belt Routing and Tensioning 108604 10/08 10-1 Tractor Decals Battery Decal Deck Height Indicator DecalFuel Indicator Decal ATZ Safety Decal72 & 60 Side Discharge Deck DecalsXR7 Rear Discharge Deck Routing Decal Rear Discharge Deck DecalsDeck ID Decal 10-6 108604 10/08 108604 10/08 11-1 Seat Installation Seat Belt RED Circuit Breaker BootSuspension Seat Tiltseat Pivot Tube11-4 108604 10/08 108604 10/08 12-1 12-2 108604 10/08 Maintenance & Adjustment Safety Safe Maintenance & Adjustment PracticesPage Using a ramp Maintenance Viewed from bottom of tractor108604 10/08 12-7 Clean air intake screen Tires IntroductionTorque Values Electrical System Hour MeterLubrication Battery Access to Engine and Hydraulic Pumps Hydraulic SystemPage Fuel System Fuel Tank Fuel FilterEngine OIL and Filter Recommended Service Procedure Engine AIR FilterOverservicing Improper Installation of AN AIR Filter ElementIncorrect AIR Cleaner Element Damaged FILTER, Seals or CanisterAIR Restriction Indicator General Engine Maintenance Belt ReplacementViewed from Bottom of UnitMower Blade Maintenance Mower Blade Removal108604 10/08 12-21 Steering Linkage AdjustmentControl Lever Neutral Adjustment JAM NUT Control Panel Stop Lever Control Lever StopsSteering Dampener Control Lever AdjustmentPark Brake Adjustment Outside Hydraulic Pump Belt Adjustment Deck Drive Belt AdjustmentDeck Level Adjustments Engine RPM SettingDeck Leveling and Height Adjustment Deck Lift Adjuster Foot Pedal Nuts Lift Block Deck Lift ROD Numerical Index Part Part Part