Poulan 420408 Tractor, Maintenance, Brake Operation, Tires, Blade Care, BLADE REMOVAL See Fig

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TRACTOR

MAINTENANCE

TRACTOR

Always observe safety rules when performing any main- tenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved sur- face,thenbrakemustbeserviced.(See“TOCHECKBRAKE” in the Service and Adjustments section of this manual).

TIRES

Maintain proper air pressure in all tires (See PSI on tires).

Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OP- ERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately.

BLADE CARE

For best results mower blades must be sharp. Replace worn, bent or damaged blades.

CAUTION: Useonlyareplacementblade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 15)

Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

Remove blade bolt by turning counterclockwise.

Install new blade with stamped "GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the operator

to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the attachment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless

BLADE

CENTER

HOLE

BLADE BOLT BRAKE OPERATION (SPECIAL) TIRES

MANDREL

ASSEMBLY

02

544

 

STAR

the operator is in the seat.

 

 

 

 

 

 

 

 

 

 

8

 

 

0282

ROS "ON" POSITION

ENGINE "ON" POSITION

 

 

(NORMAL OPERATING)

 

 

 

 

CHECK REVERSE OPERATION (ROS) SYSTEM

When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.

When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch en- gaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

FIG. 15

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

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Contents IMPORTANT MANUAL MODELDO NOT THROW AWAY OPERATORS MANUALSafe Operation Practices for Ride-On Mowers SAFETY RULESI. GENERAL OPERATION II. SLOPE OPERATIONIV. TOWING V. SERVICEIII. CHILDREN CUSTOMER RESPONSIBILITIES TABLE OF CONTENTSPRODUCT SPECIFICATIONS Steering Wheel UNASSEMBLED PARTSSeat 1 SeatTOOLS REQUIRED FOR ASSEMBLY ASSEMBLYTOREMOVETRACTORFROMCARTON BEFORE REMOVING TRACTOR FROM SKIDTO ADJUST SEAT See Fig INSTALL SEAT See FigPLEASE REVIEW THE FOLLOWING CHECKLIST CHECKLISTCHECK TIRE PRESSURE CHECK DECK LEVELNESSOPERATION F K AC ML KNOW YOUR TRACTORHG DE TO SET PARKING BRAKE See Fig HOW TO USE YOUR TRACTORSTOPPING TO USE THROTTLE CONTROL - D See FigTO ADJUST GAUGE WHEELS See Fig TO ADJUST MOWER CUTTING HEIGHT See FigTO OPERATE MOWER TO STOP MOWER BLADESTO OPERATE ON HILLS BEFORE STARTING THE ENGINETO TRANSPORT See Figs. 5 and CHECK ENGINE OIL LEVELPURGE TRANSMISSION ADD GASOLINETO START ENGINE See Fig MOWING TIPS GENERAL RECOMMENDATIONS MAINTENANCEMAINTENANCE SCHEDULEBATTERY TRACTORBRAKE OPERATION TIRESCLEAN AIR SCREEN ENGINEV-BELTS TRANSAXLE COOLINGENGINE COOLING SYSTEM See Fig CLEANINGMUFFLER SPARK PLUGSTO INSTALL MOWER See Fig SERVICE AND ADJUSTMENTSTO REMOVE MOWER See Fig G MF RG QRepeat on opposite side of tractor G MF GTO LEVEL MOWER TO CHECK BRAKE TO REPLACE MOWER BLADE DRIVE BELT See FigTO REPLACE MOTION DRIVE BELT See Fig MANDRELIDLER PULLEYPULLEYS MANDREL PULLEYTO REMOVE WHEEL FOR REPAIRS See Fig TO START ENGINE WITH A WEAK BATTERY See FigFRONT WHEEL TOE-IN/CAMBER REPLACING BATTERY See Fig TRANSMISSIONTO REMOVE HOOD AND GRILL ASSEMBLY See Fig TO ADJUST THROTTLE CONTROL CABLEOTHER STORAGEFUEL SYSTEM ENGINE OILTROUBLESHOOTING POINTS TROUBLESHOOTING POINTS ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAX SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATIONSERVICE NOTES SERVICE NOTES 10.29.09 SR