Poulan PP17538HP, 420408 Engine, Maintenance, V-Belts, Transaxle Cooling, Transaxle Pump Fluid

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V-BELTS

MAINTENANCE

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

Remove terminal guard.

Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos- sible damage to seals, do not use high pressure water or steam to clean transaxle.

Inspect cooling fan to be sure fan blades are intact and clean.

Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

 

 

 

 

 

 

 

 

 

 

10W30

 

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

-20

0

 

 

30 32 40

 

60

 

80

100

C

-30

-20

-10

0

10

20

30

40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oil_visc_chart4_e

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OIL (See Fig. 16)

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL..

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

OIL DRAIN VALVE

CLOSED AND

LOCKED

POSITION

DRAIN

TUBE

YELLOW

CAP

FIG. 16

Unlock drain valve by pushing inward and turning counterclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

AIR FILTER

Your engine will not run properly using a dirty air filter. Ser- vice air cleaner more often under dusty conditions.

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Contents DO NOT THROW AWAY MODELIMPORTANT MANUAL OPERATORS MANUALI. GENERAL OPERATION SAFETY RULESSafe Operation Practices for Ride-On Mowers II. SLOPE OPERATIONV. SERVICE III. CHILDRENIV. TOWING TABLE OF CONTENTS PRODUCT SPECIFICATIONSCUSTOMER RESPONSIBILITIES Seat UNASSEMBLED PARTSSteering Wheel 1 SeatTOREMOVETRACTORFROMCARTON ASSEMBLYTOOLS REQUIRED FOR ASSEMBLY BEFORE REMOVING TRACTOR FROM SKIDINSTALL SEAT See Fig TO ADJUST SEAT See FigCHECK TIRE PRESSURE CHECKLISTPLEASE REVIEW THE FOLLOWING CHECKLIST CHECK DECK LEVELNESSOPERATION KNOW YOUR TRACTOR HG DEF K AC ML STOPPING HOW TO USE YOUR TRACTORTO SET PARKING BRAKE See Fig TO USE THROTTLE CONTROL - D See FigTO OPERATE MOWER TO ADJUST MOWER CUTTING HEIGHT See FigTO ADJUST GAUGE WHEELS See Fig TO STOP MOWER BLADESTO TRANSPORT See Figs. 5 and BEFORE STARTING THE ENGINETO OPERATE ON HILLS CHECK ENGINE OIL LEVELADD GASOLINE TO START ENGINE See FigPURGE TRANSMISSION MOWING TIPS MAINTENANCE MAINTENANCEGENERAL RECOMMENDATIONS SCHEDULEBRAKE OPERATION TRACTORBATTERY TIRESV-BELTS ENGINECLEAN AIR SCREEN TRANSAXLE COOLINGMUFFLER CLEANINGENGINE COOLING SYSTEM See Fig SPARK PLUGSTO REMOVE MOWER See Fig SERVICE AND ADJUSTMENTSTO INSTALL MOWER See Fig G MF RG QG MF G Repeat on opposite side of tractorTO LEVEL MOWER TO REPLACE MOTION DRIVE BELT See Fig TO REPLACE MOWER BLADE DRIVE BELT See FigTO CHECK BRAKE MANDRELIDLER PULLEYPULLEYS MANDREL PULLEYTO START ENGINE WITH A WEAK BATTERY See Fig FRONT WHEEL TOE-IN/CAMBERTO REMOVE WHEEL FOR REPAIRS See Fig TO REMOVE HOOD AND GRILL ASSEMBLY See Fig TRANSMISSIONREPLACING BATTERY See Fig TO ADJUST THROTTLE CONTROL CABLEFUEL SYSTEM STORAGEOTHER ENGINE OILTROUBLESHOOTING POINTS TROUBLESHOOTING POINTS SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAXSERVICE NOTES SERVICE NOTES 10.29.09 SR