Poulan 96041007302, PP17538HP, 420408 manual Troubleshooting Points

Page 28
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TROUBLESHOOTING POINTS

PROBLEM

 

CAUSE

 

CORRECTION

 

 

 

 

Engine continues

 

1.

Faulty operator-safety presence control

 

1.

Check wiring, switches and connections. If not

 

to run when oper-

 

 

system.

 

 

corrected, contact an authorized service center/

 

ator leaves seat

 

 

 

 

 

department.

 

 

 

 

 

 

 

 

with attachment

 

 

 

 

 

 

 

clutch engaged

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Poor cut - uneven

 

1.

Worn, bent or loose blade.

 

1.

Replace blade. Tighten blade bolt.

 

 

 

2.

Mower deck not level.

 

2.

Level mower deck.

 

 

 

3.

Buildup of grass, leaves, trash under mower.

 

3.

Clean underside of mower housing.

 

 

 

4.

Bent blade mandrel.

 

4.

Replace blade mandrel.

 

 

 

5.

Clogged mower deck vent holes from

 

5.

Clean around mandrels to open vent holes.

 

 

 

 

buildup of grass, leaves, and trash around

 

 

 

 

 

 

 

mandrels.

 

 

 

 

Mower blades will

 

1.

Obstruction in clutch mechanism.

 

1.

Remove obstruction.

 

not rotate

 

2.

Worn/damaged mower drive belt.

 

2.

Replace mower drive belt.

 

 

 

3.

Frozen idler pulley.

 

3.

Replace idler pulley.

 

 

 

4.

Frozen blade mandrel.

 

4.

Replace blade mandrel.

 

 

 

 

 

 

 

 

 

Poor grass

 

1.

Engine speed too slow.

 

1.

Place throttle control in “FAST” position.

 

discharge

 

2.

Travel speed too fast.

 

2.

Shift to slower speed.

 

 

 

3.

Wet grass.

 

3.

Allow grass to dry before mowing.

 

 

 

4.

Mower deck not level.

 

4.

Level mower deck.

 

 

 

5.

Low/uneven tire air pressure.

 

5.

Check tires for proper air pressure.

 

 

 

6.

Worn, bent or loose blade.

 

6.

Replace blade. Tighten blade bolt.

 

 

 

7.

Buildup of grass, leaves, trash under mower.

 

7.

Clean underside of mower housing.

 

 

 

8.

Mower drive belt worn.

 

8.

Replace mower drive belt.

 

 

 

9.

Blades improperly installed.

 

9.

Reinstall blades sharp edge down.

 

 

 

10.

Improper blades used.

 

10.

Replace with blades listed in parts manual.

 

 

 

11.

Clogged mower deck vent holes from buildup

 

11.

Clean around mandrels to open vent holes.

 

 

 

 

of grass, leaves, trash around mandrels.

 

 

 

 

Headlight(s) not

 

1.

Switch is “OFF”.

 

1.

Turn switch “ON”.

 

working

 

2.

Bulb(s) or lamp(s) burned out.

 

2.

Replace bulb(s) or lamp(s).

 

(if so equipped)

 

3.

Faulty light switch.

 

3.

Check/replace light switch.

 

 

 

4.

Loose or damaged wiring.

 

4.

Check wiring and connections.

 

 

 

5.

Blown fuse.

 

5.

Replace fuse.

 

 

 

 

 

 

 

 

 

Battery will not

 

1.

Bad battery cell(s).

 

1.

Replace battery.

 

charge

 

2.

Poor cable connections.

 

2.

Check/clean all connections.

 

 

 

3.

Faulty regulator (if so equipped).

 

3.

Replace regulator.

 

 

 

4.

Faulty alternator.

 

4.

Replace alternator.

 

 

 

 

 

 

 

 

 

Loss of drive

 

1.

Freewheel control in “disengaged” position.

 

1.

Place freewheel control in “engaged” position.

 

 

 

2.

Debris on steering plate (if equipped).

 

2.

See "CLEANING" in the maintenance section.

 

 

 

3.

Motion drive belt worn, damaged, or broken.

 

3.

Replace motion drive belt.

 

 

 

4.

Air trapped in transmission during

 

4.

Purge transmission.

 

 

 

 

shipment or servicing.

 

 

 

 

 

 

5.

Axle key missing.

 

5.

Install axle key at rear wheel. See "TO REMOVE

 

 

 

 

 

 

 

WHEEL" in the Service and Adjustments section.

 

 

 

 

 

 

 

 

 

Engine "back-

 

1.

Engine throttle control not set between

 

1.

Move throttle control between half and full speed

 

fires” when turn-

 

 

half and full speed (fast) position before

 

 

(fast) position before stopping engine.

 

 

 

stopping engine.

 

 

 

 

ing engine “OFF”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine dies when

 

1.

Reverse operation system (ROS) is not "ON"

 

1.

Turn ignition key to ROS "ON" position. See

 

tractor is shifted

 

 

while mower or other attachment is engaged.

 

 

Operation section.

 

into reverse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28

Image 28
Contents MODEL IMPORTANT MANUALDO NOT THROW AWAY OPERATORS MANUALSAFETY RULES Safe Operation Practices for Ride-On MowersI. GENERAL OPERATION II. SLOPE OPERATIONIII. CHILDREN V. SERVICEIV. TOWING PRODUCT SPECIFICATIONS TABLE OF CONTENTSCUSTOMER RESPONSIBILITIES UNASSEMBLED PARTS Steering WheelSeat 1 SeatASSEMBLY TOOLS REQUIRED FOR ASSEMBLYTOREMOVETRACTORFROMCARTON BEFORE REMOVING TRACTOR FROM SKIDINSTALL SEAT See Fig TO ADJUST SEAT See FigCHECKLIST PLEASE REVIEW THE FOLLOWING CHECKLISTCHECK TIRE PRESSURE CHECK DECK LEVELNESSOPERATION HG DE KNOW YOUR TRACTORF K AC ML HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See FigSTOPPING TO USE THROTTLE CONTROL - D See FigTO ADJUST MOWER CUTTING HEIGHT See Fig TO ADJUST GAUGE WHEELS See FigTO OPERATE MOWER TO STOP MOWER BLADESBEFORE STARTING THE ENGINE TO OPERATE ON HILLSTO TRANSPORT See Figs. 5 and CHECK ENGINE OIL LEVELTO START ENGINE See Fig ADD GASOLINEPURGE TRANSMISSION MOWING TIPS MAINTENANCE GENERAL RECOMMENDATIONSMAINTENANCE SCHEDULETRACTOR BATTERYBRAKE OPERATION TIRESENGINE CLEAN AIR SCREENV-BELTS TRANSAXLE COOLINGCLEANING ENGINE COOLING SYSTEM See FigMUFFLER SPARK PLUGSSERVICE AND ADJUSTMENTS TO INSTALL MOWER See FigTO REMOVE MOWER See Fig G MF RG QG MF G Repeat on opposite side of tractorTO LEVEL MOWER TO REPLACE MOWER BLADE DRIVE BELT See Fig TO CHECK BRAKETO REPLACE MOTION DRIVE BELT See Fig MANDRELIDLER PULLEYPULLEYS MANDREL PULLEYFRONT WHEEL TOE-IN/CAMBER TO START ENGINE WITH A WEAK BATTERY See FigTO REMOVE WHEEL FOR REPAIRS See Fig TRANSMISSION REPLACING BATTERY See FigTO REMOVE HOOD AND GRILL ASSEMBLY See Fig TO ADJUST THROTTLE CONTROL CABLESTORAGE OTHERFUEL SYSTEM ENGINE OILTROUBLESHOOTING POINTS TROUBLESHOOTING POINTS SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAXSERVICE NOTES SERVICE NOTES 10.29.09 SR