Honda Power Equipment TPG-2900H-DX manual Troubleshooting Charts, Fault Isolation Procedures

Page 32

Tsurumi’s Operation, Service, and Repair Manual

D. TROUBLESHOOTING CHARTS

This section provides the instructions for generator checkout and fault isolation. The troubleshooting procedures are presented in Table 7. The table lists typical faults, presents probable cause, and pro- vides the remedy for the majority of generator operational faults.

Table 7: Fault Isolation Procedures

FAULT

PROBABLE CAUSE

 

REMEDY

 

 

 

 

No AC output.

Condenser failed.

1.

Check condenser

 

 

NOTE: If you do not have measuring equipment,

 

 

install a known-good condenser. Start the

 

 

generator and check ac output. If the generator

 

 

ac output is normal, the fault was in the original

 

 

condenser.

 

 

2.

Short the condenser leads across each other

 

 

 

to discharge the condenser.

 

 

NOTE: To make sure you get a good reading,

 

 

discharge the condenser before checking

 

 

capacitance.

 

 

3.

Check capacitance of condensers (refer to

 

 

 

Table 6 for capacitance values for each

 

 

 

generator model). Replace condensers that

 

 

 

do not meet normal capacitance.

 

 

 

 

 

Stator fault.

1.

Check Stator

 

 

2.

Remove bolts (31) from front panel (30). Pull

 

 

 

the front panel (30) away from frame (28) (to

 

 

 

provide clearance for removal of control box).

 

 

3.

Remove four screws (34) from front panel

 

 

 

(30) (to separate the control box [32] from the

 

 

 

front panel).

 

 

4.

Locate the stator leads. Separate the leads at

 

 

 

the in-line connector.

 

 

5.

Use an adhesive label or tag to identify the

 

 

 

leads (use the label or tag to make sure you

 

 

 

have the proper connection).

 

 

6.

Measure resistance between the in-line

 

 

 

connector on the stator leads (refer to Table 6

 

 

 

for resistance values for each generator

 

 

 

model).

 

 

7.

Replace stator if it does not meet resistance

 

 

 

values in Table 6.

 

 

 

 

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Troubleshooting

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Page 31 Page 33
Contents OPERATION, SERVICE, Limited Warranty Table of Contents Introduction TPG-7000H-DXEPrecautions and Placards AIR Cleaner Maintenance HOT Muffler & Exhaust Placard Data PlateFuel Warning Placard 120VSafety Precautions SPECIFICATIONS/KEY Features Description of the Portable Generator Description and OperationPhysical Description Description of Generator Cutaway of Generator Model TPG-2900H-DX ShownDescription of the Front Panel Description of the EngineDescription of the Fuel Tank Voltage Fluctuations Under Load refer to Figure Functional DescriptionGeneration of No-Load Voltage refer to Figure Full Power Switch Dual Voltage Type refer to Figure Full Power Switch Circuit DiagramFull Power Switch Set for Single-Voltage Output DC Circuit Controls Operating InstructionsOperating Controls Model TPG-2900H-DX Model TPG-6000H-DX DC Circuit Reset Pushbutton Check the Engine OIL LevelCheck Engine Fuel Checking Oil LevelPRE-START Checks Starting & Operating the EngineUsing the Generator AC ApplicationTsurumi’s Operation, Service, and Repair Manual Available Receptacles With Full Power Switch On Stopping the GeneratorOIL Alert Idle Control TPG-4300H-DX, TPG-6000H-DX, and TPG-7000H-DXEStopping the Engine Wattage InformationCheck motor starting current and power factor carefully Wattage ChartMaintenance Maintenance ScheduleAIR Cleaner Service Changing Engine OILSediment CUP Cleaning Cleaning and Adjusting Spark PlugSpark Plug Gap Troubleshooting Isolating Fault to the Generator or to the Control PanelElectrical Limits Reference Chart Troubleshooting Charts Fault Isolation ProceduresRefer to Component Replacement for Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Wiring Diagrams Wiring Diagram Model TPG-2900H-DXWiring Diagram Model TPG-4300H-DX Control BOXWiring Diagram Model TPG-6000H-DX Wiring Diagram Model TPG-7000H-DXE REMOVAL/INSTALLATION Fastener Torque ValuesReplacement of Battery REMOVAL/INSTALLATION of Battery Enclosure Battery Enclosure ComponentsReplacement of Engine Muffler Battery Enclosure Exploded ViewReplacement of Engine Muffler Model TPG-2900H-DX Replacement of Muffler Model TPG-2900H-DX Replacement of Fuel Tank Fuel Shutoff Valve Shown in Closed Position REMOVAL/INSTALLATION of the Engine and Generator AS a Unit Draining Fuel from Fuel TankTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Removal of Engine and Generator as a Unit Replacement of Generator Stator Replacement of StatorReplacement of Rotor Bearing Replacement of Rotor Bearing Puller in UseRemoval of Through Bolt Wrapping Bolt with Tape Replacement of Rotor Bearing Front Cover BoltsReplacement of Front Panel Components Removal/Installation of Front Panel and Control BoxFront Panel and Control Box Components Tsurumi’s Operation, Service, and Repair Manual 72.2 Tsurumi’s Operation, Service, and Repair Manual Never USE Water to Clean Generator Storage InstructionsOrdering Parts Replacement PartsIntroduction Exploded View Generator Model TPG-2900H-DX Parts List Generator Model TPG-2900H-DX Part Number Description QtyExploded View Front Panel Model TPG-2900H-DX Parts List Front Panel Model TPG-2900H-DX Part Number Description QtyExploded View Generator Model TPG-4300H-DX Parts List Generator Model TPG-4300H-DX Exploded View Front Panel Model TPG-4300H-DX Parts List Front Panel Model TPG-4300H-DX GF53BKAExploded View Generator Model TPG-6000H-DX Parts List Generator Model TPG-6000H-DX Exploded View Front Panel Model TPG-6000H-DX Parts List Front Panel Model TPG-6000H-DX IEGBX6620Exploded View Generator Model TPG-7000H-DXE Parts List Generator Model TPG-7000H-DXE Exploded View Front Panel Model TPG-7000H-DXE Parts List Front Panel Model TPG-7000H-DXE IEGBX6622Parts List Battery Enclosure Model TPG-7000H-DXE A-1 Appendix a Check KIT Contents Installation of Battery Enclosure Appendix B PGWK-100 Wheel KIT Installation Instructions KIT Contents Install Axle on Generator View BAppendix C PGWK-200 Wheel KIT Installation Instructions Product Features Wheel Kit Parts IncludeInstall Axle Assembly and Wheels

TPG-4300H-DX, TPG-6000H-DX, TPG-7000H-DXE, TPG-2900H-DX specifications

Honda Power Equipment has long been synonymous with reliability and innovation in the realm of portable power solutions. Among its impressive lineup, the TPG series showcases a range of generators designed to meet diverse power requirements. The TPG-7000H-DXE, TPG-2900H-DX, TPG-6000H-DX, and TPG-4300H-DX are standout models equipped with cutting-edge technologies, exceptional features, and robust characteristics.

The TPG-7000H-DXE is a powerhouse, providing a maximum output of 7000 watts. This generator is equipped with a Honda GX390 engine, known for its durability and fuel efficiency. A key feature is its advanced inverter technology, which delivers clean and stable power, making it suitable for sensitive electronic devices. Additionally, the unit is designed with a large fuel tank, enabling extended runtimes and reducing the frequency of refueling. Portability is another hallmark of the TPG-7000H-DXE, featuring ergonomic handles and wheels for easy transport.

Next in line, the TPG-2900H-DX is a compact yet powerful generator, ideal for recreational activities or as a backup power source. With a maximum output of 2900 watts, this model also incorporates an inverter system to ensure clean power delivery. It boasts low noise levels, making it a perfect choice for camping or tailgating. The ease of use is enhanced by its straightforward control panel and electric start option, allowing users to power up quickly and efficiently.

The TPG-6000H-DX offers a balance between power and portability, with a maximum output of 6000 watts. This generator features an innovative automatic voltage regulator that ensures stability across varying loads. The design includes a heavy-duty frame that provides durability while safeguarding internal components. With its versatile outlet configuration, users can connect multiple devices simultaneously, making it ideal for job sites or home use.

Lastly, the TPG-4300H-DX targets users who require reliable power in a mid-range class. This model delivers 4300 watts and incorporates user-friendly features like a simple recoil start and low-oil shutdown for engine protection. Its compact design and robust wheels facilitate easy movement, while the durable construction ensures it withstands diverse weather conditions.

In summary, Honda's TPG series exemplifies excellence in power generation, featuring advanced technology, engineered for robustness, and tailored for versatility. Whether for backup power, recreational use, or professional applications, models like the TPG-7000H-DXE, TPG-2900H-DX, TPG-6000H-DX, and TPG-4300H-DX meet the power demands of today's users.
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