Honda Power Equipment TPG-4300H-DX, TPG-2900H-DX, TPG-7000H-DXE manual Replacement of Rotor Bearing

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Tsurumi’s Operation, Service, and Repair Manual

(7)Remove screw and washer assembly (14) from the lug of the ground wire. Separate the rear cover (7) from the generator.

(8)Remove the stator cover (5).

WARNING:

•TO AVOID BEING INJURED, BE PREPARED TO LIFT THE HEAVY STATOR (APPROXIMATE- LY 37 POUNDS).

NOTE:

•It is suggested that you have second person assist with stator removal. While you tap upward with the hammer, the other person should lift the stator from the front cover.

(9)Use a plastic, rubber, or other soft-faced hammer to loosen the stator. Tap upward on the side of the laminations. Tap upward and alternate tapping the near side and far side of the stator until loosened enough to remove by hand.

(10)Put the removed stator away from the work area.

(11)Position the replacement stator (6) with the wires as shown in Figure 28. Put stator (6) over rotor (2) and against the front cover (1).

(12)Install stator cover (5) evenly over the stator.

(13)Align the bore in rear cover (7) with the rotor bearing (3). Position the rear cover (7) with the hole for flexible tube (12) aligned with the stator wires.

(14)Route the stator wires through the access hole in the rear cover (7).

(15)Slip the flexible tube (12) over the wires. Put the flexible tube (12) in the wire access hole making sure the groove in the tube is seated in the lip of the wire access hole.

(16)Install cover bolts (8) and washer (9). Tighten bolts (8) in small increments and in an alter- nating pattern. Tighten the bolts so the stator cover is pulled down evenly against the relief at the edge of the front cover (1) and rear cover (7).

(17)Make sure the thin stator cover is seated all 360 degrees in the relief on both covers.

(18)Tighten fasteners to the torque values shown in Table 10.

H. REPLACEMENT OF ROTOR BEARING

NOTE:

•Refer to exploded view in Replacement Parts section for parts information. The item numbers in the following procedure are identical to those in the Replacement Parts exploded views.

(1)Remove the generator rear cover (7). (Refer to Replacement of Stator for removal instruc- tions.)

NOTE:

•Make sure the diameter of the bearing puller threaded rod is larger than the threaded bore in the center of the rotor shaft.

(2)Install a three-jaw gear or bearing puller on the rotor shaft. Make sure all three jaws are under the outer race of the bearing (refer to Figure 29).

(3)Rotate the threaded rod of the bearing puller and remove the bearing (3) from the rotor shaft (2).

Removal/Installation

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Contents OPERATION, SERVICE, Limited Warranty Table of Contents TPG-7000H-DXE IntroductionPrecautions and Placards 120V AIR Cleaner Maintenance HOT Muffler & Exhaust PlacardData Plate Fuel Warning PlacardSafety Precautions SPECIFICATIONS/KEY Features Physical Description Description and OperationDescription of the Portable Generator Cutaway of Generator Model TPG-2900H-DX Shown Description of GeneratorDescription of the Fuel Tank Description of the EngineDescription of the Front Panel Generation of No-Load Voltage refer to Figure Functional DescriptionVoltage Fluctuations Under Load refer to Figure Full Power Switch Circuit Diagram Full Power Switch Dual Voltage Type refer to FigureFull Power Switch Set for Single-Voltage Output Operating Controls Operating InstructionsDC Circuit Controls Model TPG-2900H-DX Model TPG-6000H-DX Check the Engine OIL Level DC Circuit Reset PushbuttonChecking Oil Level Check Engine FuelStarting & Operating the Engine PRE-START ChecksAC Application Using the GeneratorTsurumi’s Operation, Service, and Repair Manual Stopping the Generator Available Receptacles With Full Power Switch OnWattage Information OIL AlertIdle Control TPG-4300H-DX, TPG-6000H-DX, and TPG-7000H-DXE Stopping the EngineWattage Chart Check motor starting current and power factor carefullyMaintenance Schedule MaintenanceChanging Engine OIL AIR Cleaner ServiceCleaning and Adjusting Spark Plug Sediment CUP CleaningSpark Plug Gap Isolating Fault to the Generator or to the Control Panel TroubleshootingElectrical Limits Reference Chart Fault Isolation Procedures Troubleshooting ChartsRefer to Component Replacement for Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Wiring Diagram Model TPG-2900H-DX Wiring DiagramsControl BOX Wiring Diagram Model TPG-4300H-DXWiring Diagram Model TPG-6000H-DX Wiring Diagram Model TPG-7000H-DXE Fastener Torque Values REMOVAL/INSTALLATIONReplacement of Battery Battery Enclosure Components REMOVAL/INSTALLATION of Battery EnclosureBattery Enclosure Exploded View Replacement of Engine MufflerReplacement of Engine Muffler Model TPG-2900H-DX Replacement of Muffler Model TPG-2900H-DX Replacement of Fuel Tank Fuel Shutoff Valve Shown in Closed Position Draining Fuel from Fuel Tank REMOVAL/INSTALLATION of the Engine and Generator AS a UnitTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Removal of Engine and Generator as a Unit Replacement of Stator Replacement of Generator StatorReplacement of Rotor Bearing Bearing Puller in Use Replacement of RotorRemoval of Through Bolt Wrapping Bolt with Tape Front Cover Bolts Replacement of Rotor BearingRemoval/Installation of Front Panel and Control Box Replacement of Front Panel ComponentsFront Panel and Control Box Components Tsurumi’s Operation, Service, and Repair Manual 72.2 Tsurumi’s Operation, Service, and Repair Manual Storage Instructions Never USE Water to Clean GeneratorIntroduction Replacement PartsOrdering Parts Exploded View Generator Model TPG-2900H-DX Part Number Description Qty Parts List Generator Model TPG-2900H-DXExploded View Front Panel Model TPG-2900H-DX Part Number Description Qty Parts List Front Panel Model TPG-2900H-DXExploded View Generator Model TPG-4300H-DX Parts List Generator Model TPG-4300H-DX Exploded View Front Panel Model TPG-4300H-DX GF53BKA Parts List Front Panel Model TPG-4300H-DXExploded View Generator Model TPG-6000H-DX Parts List Generator Model TPG-6000H-DX Exploded View Front Panel Model TPG-6000H-DX IEGBX6620 Parts List Front Panel Model TPG-6000H-DXExploded View Generator Model TPG-7000H-DXE Parts List Generator Model TPG-7000H-DXE Exploded View Front Panel Model TPG-7000H-DXE IEGBX6622 Parts List Front Panel Model TPG-7000H-DXEParts List Battery Enclosure Model TPG-7000H-DXE A-1 Appendix a Check KIT Contents Installation of Battery Enclosure Appendix B PGWK-100 Wheel KIT Installation Instructions KIT Contents View B Install Axle on GeneratorAppendix C PGWK-200 Wheel KIT Installation Instructions Wheel Kit Parts Include Product FeaturesInstall Axle Assembly and Wheels

TPG-4300H-DX, TPG-6000H-DX, TPG-7000H-DXE, TPG-2900H-DX specifications

Honda Power Equipment has long been synonymous with reliability and innovation in the realm of portable power solutions. Among its impressive lineup, the TPG series showcases a range of generators designed to meet diverse power requirements. The TPG-7000H-DXE, TPG-2900H-DX, TPG-6000H-DX, and TPG-4300H-DX are standout models equipped with cutting-edge technologies, exceptional features, and robust characteristics.

The TPG-7000H-DXE is a powerhouse, providing a maximum output of 7000 watts. This generator is equipped with a Honda GX390 engine, known for its durability and fuel efficiency. A key feature is its advanced inverter technology, which delivers clean and stable power, making it suitable for sensitive electronic devices. Additionally, the unit is designed with a large fuel tank, enabling extended runtimes and reducing the frequency of refueling. Portability is another hallmark of the TPG-7000H-DXE, featuring ergonomic handles and wheels for easy transport.

Next in line, the TPG-2900H-DX is a compact yet powerful generator, ideal for recreational activities or as a backup power source. With a maximum output of 2900 watts, this model also incorporates an inverter system to ensure clean power delivery. It boasts low noise levels, making it a perfect choice for camping or tailgating. The ease of use is enhanced by its straightforward control panel and electric start option, allowing users to power up quickly and efficiently.

The TPG-6000H-DX offers a balance between power and portability, with a maximum output of 6000 watts. This generator features an innovative automatic voltage regulator that ensures stability across varying loads. The design includes a heavy-duty frame that provides durability while safeguarding internal components. With its versatile outlet configuration, users can connect multiple devices simultaneously, making it ideal for job sites or home use.

Lastly, the TPG-4300H-DX targets users who require reliable power in a mid-range class. This model delivers 4300 watts and incorporates user-friendly features like a simple recoil start and low-oil shutdown for engine protection. Its compact design and robust wheels facilitate easy movement, while the durable construction ensures it withstands diverse weather conditions.

In summary, Honda's TPG series exemplifies excellence in power generation, featuring advanced technology, engineered for robustness, and tailored for versatility. Whether for backup power, recreational use, or professional applications, models like the TPG-7000H-DXE, TPG-2900H-DX, TPG-6000H-DX, and TPG-4300H-DX meet the power demands of today's users.
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