Honda Power Equipment TPG-4300H-DX, TPG-2900H-DX, TPG-7000H-DXE, TPG-6000H-DX Safety Precautions

Page 7

Tsurumi’s Operation, Service, and Repair Manual

B. SAFETY PRECAUTIONS

WARNING:

•IN ORDER TO ASSURE SAFE AND EFFICIENT OPERATION OF THE GENERATOR, OPERA- TOR’S SHOULD READ AND COMPLY WITH THE FOLLOWING SAFETY PRECAUTIONS.

•Do not operate the generator near gasoline or gaseous fuels because of the potential dan- ger from explosion or fire. Do not fill the fuel tank with fuel while the engine is running. Do not smoke or use open flame near the fuel tank. Be careful not to spill fuel during refueling. If fuel is spilled, wipe it off and let it dry before starting the engine.

•Do not place flammable materials near the generator. Be careful not to place fuel, matches, gunpowder, oily cloths, straw, trash, or any other combustibles near the generator.

•Do not operate the generator inside a room, cave, tunnel, or other insufficiently ventilated area. Always operate the generator in a well-ventilated area. The engine may become overheat- ed, and the poisonous carbon monoxide gas contained in the exhaust gases will endanger human lives.

•Keep the generator at least 1 meter (3 feet) away from any structure or building during use.

When a generator is located close to a building or nearby equipment, heat and exhaust from the engine will cause the surrounding temperature to rise. This will degrade the engines cooling effi- ciency, causing overheating.

•Do not enclose the generator nor cover it with a box. The generator has a built-in, forced-air cooling system, and may become overheated if it is enclosed.

•Operate the generator on a level surface. It is not necessary to prepare a special foundation for the generator. However, the generator will vibrate on an irregular surface. Therefore, choose a level place without surface irregularities.

•Shutoff the generator when moving the generator to another work site. It the generator is tilt- ed or moved during operation, fuel may spill and/or the generator may tip over, causing a haz- ardous situation. Proper lubrication cannot be expected if the generator is operated on a steep incline or slope. In such a case, the piston may seize; it may seize even if the oil is above the upper level.

•Do not operate in rain or with wet hands. The operator may suffer severe electric shock, if the generator is wet due to rain or snow. If wet, wipe dry well before starting. Do not pour water direct- ly over the generator, nor wash it with water.

•Do not connect the generator to a commercial power line. Connection to a commercial power line may result in short circuit and damage the generator. When connecting to domestic circuits, install only approved transfer switches and make sure power and control circuitry meet local elec- trical code requirements.

•Do not smoke or use other smoking materials (pipes, cigars, etc.) while handling the bat- tery. The battery emits flammable hydrogen gas, which can explode if exposed to electric arcing or open flame. Keep the work area well ventilated and keep the battery away from open flames/sparks.

Introduction

Page 4

Page 6 Page 8
Image 7
Page 6 Page 8
Contents OPERATION, SERVICE, Limited Warranty Table of Contents TPG-7000H-DXE IntroductionPrecautions and Placards 120V AIR Cleaner Maintenance HOT Muffler & Exhaust PlacardData Plate Fuel Warning PlacardSafety Precautions SPECIFICATIONS/KEY Features Physical Description Description and OperationDescription of the Portable Generator Cutaway of Generator Model TPG-2900H-DX Shown Description of GeneratorDescription of the Fuel Tank Description of the EngineDescription of the Front Panel Generation of No-Load Voltage refer to Figure Functional DescriptionVoltage Fluctuations Under Load refer to Figure Full Power Switch Circuit Diagram Full Power Switch Dual Voltage Type refer to FigureFull Power Switch Set for Single-Voltage Output Operating Controls Operating InstructionsDC Circuit Controls Model TPG-2900H-DX Model TPG-6000H-DX Check the Engine OIL Level DC Circuit Reset PushbuttonChecking Oil Level Check Engine FuelStarting & Operating the Engine PRE-START ChecksAC Application Using the GeneratorTsurumi’s Operation, Service, and Repair Manual Stopping the Generator Available Receptacles With Full Power Switch OnWattage Information OIL AlertIdle Control TPG-4300H-DX, TPG-6000H-DX, and TPG-7000H-DXE Stopping the EngineWattage Chart Check motor starting current and power factor carefullyMaintenance Schedule MaintenanceChanging Engine OIL AIR Cleaner ServiceCleaning and Adjusting Spark Plug Sediment CUP CleaningSpark Plug Gap Isolating Fault to the Generator or to the Control Panel TroubleshootingElectrical Limits Reference Chart Fault Isolation Procedures Troubleshooting ChartsRefer to Component Replacement for Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Wiring Diagram Model TPG-2900H-DX Wiring DiagramsControl BOX Wiring Diagram Model TPG-4300H-DXWiring Diagram Model TPG-6000H-DX Wiring Diagram Model TPG-7000H-DXE Fastener Torque Values REMOVAL/INSTALLATIONReplacement of Battery Battery Enclosure Components REMOVAL/INSTALLATION of Battery EnclosureBattery Enclosure Exploded View Replacement of Engine MufflerReplacement of Engine Muffler Model TPG-2900H-DX Replacement of Muffler Model TPG-2900H-DX Replacement of Fuel Tank Fuel Shutoff Valve Shown in Closed Position Draining Fuel from Fuel Tank REMOVAL/INSTALLATION of the Engine and Generator AS a UnitTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Removal of Engine and Generator as a Unit Replacement of Stator Replacement of Generator StatorReplacement of Rotor Bearing Bearing Puller in Use Replacement of RotorRemoval of Through Bolt Wrapping Bolt with Tape Front Cover Bolts Replacement of Rotor BearingRemoval/Installation of Front Panel and Control Box Replacement of Front Panel ComponentsFront Panel and Control Box Components Tsurumi’s Operation, Service, and Repair Manual 72.2 Tsurumi’s Operation, Service, and Repair Manual Storage Instructions Never USE Water to Clean GeneratorIntroduction Replacement PartsOrdering Parts Exploded View Generator Model TPG-2900H-DX Part Number Description Qty Parts List Generator Model TPG-2900H-DXExploded View Front Panel Model TPG-2900H-DX Part Number Description Qty Parts List Front Panel Model TPG-2900H-DXExploded View Generator Model TPG-4300H-DX Parts List Generator Model TPG-4300H-DX Exploded View Front Panel Model TPG-4300H-DX GF53BKA Parts List Front Panel Model TPG-4300H-DXExploded View Generator Model TPG-6000H-DX Parts List Generator Model TPG-6000H-DX Exploded View Front Panel Model TPG-6000H-DX IEGBX6620 Parts List Front Panel Model TPG-6000H-DXExploded View Generator Model TPG-7000H-DXE Parts List Generator Model TPG-7000H-DXE Exploded View Front Panel Model TPG-7000H-DXE IEGBX6622 Parts List Front Panel Model TPG-7000H-DXEParts List Battery Enclosure Model TPG-7000H-DXE A-1 Appendix a Check KIT Contents Installation of Battery Enclosure Appendix B PGWK-100 Wheel KIT Installation Instructions KIT Contents View B Install Axle on GeneratorAppendix C PGWK-200 Wheel KIT Installation Instructions Wheel Kit Parts Include Product FeaturesInstall Axle Assembly and Wheels

TPG-4300H-DX, TPG-6000H-DX, TPG-7000H-DXE, TPG-2900H-DX specifications

Honda Power Equipment has long been synonymous with reliability and innovation in the realm of portable power solutions. Among its impressive lineup, the TPG series showcases a range of generators designed to meet diverse power requirements. The TPG-7000H-DXE, TPG-2900H-DX, TPG-6000H-DX, and TPG-4300H-DX are standout models equipped with cutting-edge technologies, exceptional features, and robust characteristics.

The TPG-7000H-DXE is a powerhouse, providing a maximum output of 7000 watts. This generator is equipped with a Honda GX390 engine, known for its durability and fuel efficiency. A key feature is its advanced inverter technology, which delivers clean and stable power, making it suitable for sensitive electronic devices. Additionally, the unit is designed with a large fuel tank, enabling extended runtimes and reducing the frequency of refueling. Portability is another hallmark of the TPG-7000H-DXE, featuring ergonomic handles and wheels for easy transport.

Next in line, the TPG-2900H-DX is a compact yet powerful generator, ideal for recreational activities or as a backup power source. With a maximum output of 2900 watts, this model also incorporates an inverter system to ensure clean power delivery. It boasts low noise levels, making it a perfect choice for camping or tailgating. The ease of use is enhanced by its straightforward control panel and electric start option, allowing users to power up quickly and efficiently.

The TPG-6000H-DX offers a balance between power and portability, with a maximum output of 6000 watts. This generator features an innovative automatic voltage regulator that ensures stability across varying loads. The design includes a heavy-duty frame that provides durability while safeguarding internal components. With its versatile outlet configuration, users can connect multiple devices simultaneously, making it ideal for job sites or home use.

Lastly, the TPG-4300H-DX targets users who require reliable power in a mid-range class. This model delivers 4300 watts and incorporates user-friendly features like a simple recoil start and low-oil shutdown for engine protection. Its compact design and robust wheels facilitate easy movement, while the durable construction ensures it withstands diverse weather conditions.

In summary, Honda's TPG series exemplifies excellence in power generation, featuring advanced technology, engineered for robustness, and tailored for versatility. Whether for backup power, recreational use, or professional applications, models like the TPG-7000H-DXE, TPG-2900H-DX, TPG-6000H-DX, and TPG-4300H-DX meet the power demands of today's users.
Top Page Image Contents