Honda Power Equipment TPG-4300H-DX, TPG-2900H-DX Tsurumi’s Operation, Service, and Repair Manual

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Tsurumi’s Operation, Service, and Repair Manual

(1)In order to gain access for removal of the generator and engine as a unit, the fuel tank will first need to be drained and removed. (Refer to the procedures in Draining of the Fuel Tank and to Replacement of the Fuel Tank.)

(2)In addition, the front panel and control box will need to be removed as covered in the pro- cedures that follow.

(3)Tag and disconnect engine wiring from the front panel (29). The engine wiring is in the cable that exits the control box (32).

(4)Remove two screws (11) from the generator brush cover (10). Tag and disconnect gener- ator wiring.

NOTE:

•Only Models TPG-4300H-DX, TPG-6000H-DX, and TPG-7000H-DXE have a wiring access plate.

(5)Separate the flexible tube (12) from the rear cover (7). Pull generator wires out of the access opening in the rear cover (7).

(6)Disconnect engine wiring from the generator as required.

(7)Remove four flanged bolts (21) to remove support bar (22).

(8)With engine and generator wiring disconnected, the front panel can now be removed.

(9)Remove four frame bolts (31) from front panel (29).

(10)Remove flanged nuts (26) from generator vibration mounts (27.2).

(11)Remove four flanged nuts (26) from four engine vibration mounts (27). Remove spacers (27.1).

(12)Lift the engine and generator assembly from the frame (28) using an overhead-lifting device.

CAUTION:

•Be sure to protect the engine from damage. Put cushioning material between the engine and the workbench. Use wooden blocks to support the engine and generator assembly during removal and installation of generator components.

(13)Set engine and generator assembly on the workbench. Position the assembly with the gen- erator end facing up; use support blocks to steady the assembly.

(14)If you are replacing the stator (6), refer to Replacement of Generator Stator.

(15)If you are replacing the rotor (2), refer to Replacement of Rotor.

(16)If your are replacing the rotor bearing (3), refer to Replacement of Rotor Bearing.

(17)If you are replacing the engine (H-1), refer to Replacement of Engine.

(18)Install front cover (1) with cooling slots down. Align screw holes and install four bolt and washer assemblies (13).

(19)Tighten bolt and washer assemblies (13) to the torque values shown in Table 10.

Removal/Installation

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Contents OPERATION, SERVICE, Limited Warranty Table of Contents TPG-7000H-DXE IntroductionPrecautions and Placards 120V AIR Cleaner Maintenance HOT Muffler & Exhaust PlacardData Plate Fuel Warning PlacardSafety Precautions SPECIFICATIONS/KEY Features Description and Operation Physical DescriptionDescription of the Portable Generator Cutaway of Generator Model TPG-2900H-DX Shown Description of GeneratorDescription of the Engine Description of the Fuel TankDescription of the Front Panel Functional Description Generation of No-Load Voltage refer to FigureVoltage Fluctuations Under Load refer to Figure Full Power Switch Circuit Diagram Full Power Switch Dual Voltage Type refer to FigureFull Power Switch Set for Single-Voltage Output Operating Instructions Operating ControlsDC Circuit Controls Model TPG-2900H-DX Model TPG-6000H-DX Check the Engine OIL Level DC Circuit Reset PushbuttonChecking Oil Level Check Engine FuelStarting & Operating the Engine PRE-START ChecksAC Application Using the GeneratorTsurumi’s Operation, Service, and Repair Manual Stopping the Generator Available Receptacles With Full Power Switch OnWattage Information OIL AlertIdle Control TPG-4300H-DX, TPG-6000H-DX, and TPG-7000H-DXE Stopping the EngineWattage Chart Check motor starting current and power factor carefullyMaintenance Schedule MaintenanceChanging Engine OIL AIR Cleaner ServiceCleaning and Adjusting Spark Plug Sediment CUP CleaningSpark Plug Gap Isolating Fault to the Generator or to the Control Panel TroubleshootingElectrical Limits Reference Chart Fault Isolation Procedures Troubleshooting ChartsRefer to Component Replacement for Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Wiring Diagram Model TPG-2900H-DX Wiring DiagramsControl BOX Wiring Diagram Model TPG-4300H-DXWiring Diagram Model TPG-6000H-DX Wiring Diagram Model TPG-7000H-DXE Fastener Torque Values REMOVAL/INSTALLATIONReplacement of Battery Battery Enclosure Components REMOVAL/INSTALLATION of Battery EnclosureBattery Enclosure Exploded View Replacement of Engine MufflerReplacement of Engine Muffler Model TPG-2900H-DX Replacement of Muffler Model TPG-2900H-DX Replacement of Fuel Tank Fuel Shutoff Valve Shown in Closed Position Draining Fuel from Fuel Tank REMOVAL/INSTALLATION of the Engine and Generator AS a UnitTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Removal of Engine and Generator as a Unit Replacement of Stator Replacement of Generator StatorReplacement of Rotor Bearing Bearing Puller in Use Replacement of RotorRemoval of Through Bolt Wrapping Bolt with Tape Front Cover Bolts Replacement of Rotor BearingRemoval/Installation of Front Panel and Control Box Replacement of Front Panel ComponentsFront Panel and Control Box Components Tsurumi’s Operation, Service, and Repair Manual 72.2 Tsurumi’s Operation, Service, and Repair Manual Storage Instructions Never USE Water to Clean GeneratorReplacement Parts IntroductionOrdering Parts Exploded View Generator Model TPG-2900H-DX Part Number Description Qty Parts List Generator Model TPG-2900H-DXExploded View Front Panel Model TPG-2900H-DX Part Number Description Qty Parts List Front Panel Model TPG-2900H-DXExploded View Generator Model TPG-4300H-DX Parts List Generator Model TPG-4300H-DX Exploded View Front Panel Model TPG-4300H-DX GF53BKA Parts List Front Panel Model TPG-4300H-DXExploded View Generator Model TPG-6000H-DX Parts List Generator Model TPG-6000H-DX Exploded View Front Panel Model TPG-6000H-DX IEGBX6620 Parts List Front Panel Model TPG-6000H-DXExploded View Generator Model TPG-7000H-DXE Parts List Generator Model TPG-7000H-DXE Exploded View Front Panel Model TPG-7000H-DXE IEGBX6622 Parts List Front Panel Model TPG-7000H-DXEParts List Battery Enclosure Model TPG-7000H-DXE A-1 Appendix a Check KIT Contents Installation of Battery Enclosure Appendix B PGWK-100 Wheel KIT Installation Instructions KIT Contents View B Install Axle on GeneratorAppendix C PGWK-200 Wheel KIT Installation Instructions Wheel Kit Parts Include Product FeaturesInstall Axle Assembly and Wheels

TPG-4300H-DX, TPG-6000H-DX, TPG-7000H-DXE, TPG-2900H-DX specifications

Honda Power Equipment has long been synonymous with reliability and innovation in the realm of portable power solutions. Among its impressive lineup, the TPG series showcases a range of generators designed to meet diverse power requirements. The TPG-7000H-DXE, TPG-2900H-DX, TPG-6000H-DX, and TPG-4300H-DX are standout models equipped with cutting-edge technologies, exceptional features, and robust characteristics.

The TPG-7000H-DXE is a powerhouse, providing a maximum output of 7000 watts. This generator is equipped with a Honda GX390 engine, known for its durability and fuel efficiency. A key feature is its advanced inverter technology, which delivers clean and stable power, making it suitable for sensitive electronic devices. Additionally, the unit is designed with a large fuel tank, enabling extended runtimes and reducing the frequency of refueling. Portability is another hallmark of the TPG-7000H-DXE, featuring ergonomic handles and wheels for easy transport.

Next in line, the TPG-2900H-DX is a compact yet powerful generator, ideal for recreational activities or as a backup power source. With a maximum output of 2900 watts, this model also incorporates an inverter system to ensure clean power delivery. It boasts low noise levels, making it a perfect choice for camping or tailgating. The ease of use is enhanced by its straightforward control panel and electric start option, allowing users to power up quickly and efficiently.

The TPG-6000H-DX offers a balance between power and portability, with a maximum output of 6000 watts. This generator features an innovative automatic voltage regulator that ensures stability across varying loads. The design includes a heavy-duty frame that provides durability while safeguarding internal components. With its versatile outlet configuration, users can connect multiple devices simultaneously, making it ideal for job sites or home use.

Lastly, the TPG-4300H-DX targets users who require reliable power in a mid-range class. This model delivers 4300 watts and incorporates user-friendly features like a simple recoil start and low-oil shutdown for engine protection. Its compact design and robust wheels facilitate easy movement, while the durable construction ensures it withstands diverse weather conditions.

In summary, Honda's TPG series exemplifies excellence in power generation, featuring advanced technology, engineered for robustness, and tailored for versatility. Whether for backup power, recreational use, or professional applications, models like the TPG-7000H-DXE, TPG-2900H-DX, TPG-6000H-DX, and TPG-4300H-DX meet the power demands of today's users.
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