Honda Power Equipment TPG-2900H-DX, TPG-7000H-DXE Tsurumi’s Operation, Service, and Repair Manual

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Tsurumi’s Operation, Service, and Repair Manual

NOTE:

•Model TPG-2900H-DX uses four vibration mounts of two different part numbers. Two vibration

mounts of one part number are used to support the generator. Two vibration mounts of another part number are used to support the engine. Refer to the Replacement Parts section for part numbers and location.

•Model TPG-4300H-DX uses six vibration mounts of the same part number to support both the engine and the generator. Refer to the Replacement Parts section for part numbers and location.

•Models TPG-6000H-DX and TPG-7000H-DXE use six vibration mounts of two different part num-

bers. Two vibration mounts of one part number are used to support the generator. Four vibration mounts of another part number are used to support the engine. Refer to the Replacement Parts section for part numbers and location.

(20)If vibration mounts (27 and 27.2) are being replaced, first install the mounts on frame (28) as follows:

(a)Install engine vibration mounts (27) and secure to frame (28) with flanged nuts (26).

(b)Install generator vibration mounts (27.2) and secure to frame (28) with flanged nuts (26).

(c)When used, install two spacers (27.1) over the two generator vibration mounts (27.2).

(21)Install assembled engine and generator as a unit over vibration mounts (27 and 27.2).

(22)Install flanged nuts (26) on the engine vibration mounts (27).

(23)Connect engine wiring from the front panel (29) according to the tags attached to the wires during disassembly. (The engine wiring is in the cable that exits the control box (32).)

(24)Install the brush cover (10) and secure with two screws (11).

NOTE:

•A wiring access cover (brush cover) is provided only on Models TPG-4300H-DX, TPG-6000H-DX, and TPG-7000H-DXE.

(25)Slip the flexible tube (12) in the hole in the rear cover (7) making sure the groove in the tube is seated in the hole in control box (32) and rear cover (7).

(26)Connect engine wiring to the generator as required. (Refer to the Wiring Diagrams section.)

(27)Install front panel and control box (see Removal/Installation of Front Panel and Control Box, fuel tank (see Replacement of Fuel Tank), and engine muffler (see Replacement of Engine Muffler).

(28)Install four flanged bolts (21) to secure support bars (22).

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Removal/Installation

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Contents OPERATION, SERVICE, Limited Warranty Table of Contents Introduction TPG-7000H-DXEPrecautions and Placards AIR Cleaner Maintenance HOT Muffler & Exhaust Placard Data PlateFuel Warning Placard 120VSafety Precautions SPECIFICATIONS/KEY Features Physical Description Description and OperationDescription of the Portable Generator Description of Generator Cutaway of Generator Model TPG-2900H-DX ShownDescription of the Fuel Tank Description of the EngineDescription of the Front Panel Generation of No-Load Voltage refer to Figure Functional DescriptionVoltage Fluctuations Under Load refer to Figure Full Power Switch Dual Voltage Type refer to Figure Full Power Switch Circuit DiagramFull Power Switch Set for Single-Voltage Output Operating Controls Operating InstructionsDC Circuit Controls Model TPG-2900H-DX Model TPG-6000H-DX DC Circuit Reset Pushbutton Check the Engine OIL LevelCheck Engine Fuel Checking Oil LevelPRE-START Checks Starting & Operating the EngineUsing the Generator AC ApplicationTsurumi’s Operation, Service, and Repair Manual Available Receptacles With Full Power Switch On Stopping the GeneratorOIL Alert Idle Control TPG-4300H-DX, TPG-6000H-DX, and TPG-7000H-DXEStopping the Engine Wattage InformationCheck motor starting current and power factor carefully Wattage ChartMaintenance Maintenance ScheduleAIR Cleaner Service Changing Engine OILSediment CUP Cleaning Cleaning and Adjusting Spark PlugSpark Plug Gap Troubleshooting Isolating Fault to the Generator or to the Control PanelElectrical Limits Reference Chart Troubleshooting Charts Fault Isolation ProceduresRefer to Component Replacement for Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Wiring Diagrams Wiring Diagram Model TPG-2900H-DXWiring Diagram Model TPG-4300H-DX Control BOXWiring Diagram Model TPG-6000H-DX Wiring Diagram Model TPG-7000H-DXE REMOVAL/INSTALLATION Fastener Torque ValuesReplacement of Battery REMOVAL/INSTALLATION of Battery Enclosure Battery Enclosure ComponentsReplacement of Engine Muffler Battery Enclosure Exploded ViewReplacement of Engine Muffler Model TPG-2900H-DX Replacement of Muffler Model TPG-2900H-DX Replacement of Fuel Tank Fuel Shutoff Valve Shown in Closed Position REMOVAL/INSTALLATION of the Engine and Generator AS a Unit Draining Fuel from Fuel TankTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Removal of Engine and Generator as a Unit Replacement of Generator Stator Replacement of StatorReplacement of Rotor Bearing Replacement of Rotor Bearing Puller in UseRemoval of Through Bolt Wrapping Bolt with Tape Replacement of Rotor Bearing Front Cover BoltsReplacement of Front Panel Components Removal/Installation of Front Panel and Control BoxFront Panel and Control Box Components Tsurumi’s Operation, Service, and Repair Manual 72.2 Tsurumi’s Operation, Service, and Repair Manual Never USE Water to Clean Generator Storage InstructionsIntroduction Replacement PartsOrdering Parts Exploded View Generator Model TPG-2900H-DX Parts List Generator Model TPG-2900H-DX Part Number Description QtyExploded View Front Panel Model TPG-2900H-DX Parts List Front Panel Model TPG-2900H-DX Part Number Description QtyExploded View Generator Model TPG-4300H-DX Parts List Generator Model TPG-4300H-DX Exploded View Front Panel Model TPG-4300H-DX Parts List Front Panel Model TPG-4300H-DX GF53BKAExploded View Generator Model TPG-6000H-DX Parts List Generator Model TPG-6000H-DX Exploded View Front Panel Model TPG-6000H-DX Parts List Front Panel Model TPG-6000H-DX IEGBX6620Exploded View Generator Model TPG-7000H-DXE Parts List Generator Model TPG-7000H-DXE Exploded View Front Panel Model TPG-7000H-DXE Parts List Front Panel Model TPG-7000H-DXE IEGBX6622Parts List Battery Enclosure Model TPG-7000H-DXE A-1 Appendix a Check KIT Contents Installation of Battery Enclosure Appendix B PGWK-100 Wheel KIT Installation Instructions KIT Contents Install Axle on Generator View BAppendix C PGWK-200 Wheel KIT Installation Instructions Product Features Wheel Kit Parts IncludeInstall Axle Assembly and Wheels

TPG-4300H-DX, TPG-6000H-DX, TPG-7000H-DXE, TPG-2900H-DX specifications

Honda Power Equipment has long been synonymous with reliability and innovation in the realm of portable power solutions. Among its impressive lineup, the TPG series showcases a range of generators designed to meet diverse power requirements. The TPG-7000H-DXE, TPG-2900H-DX, TPG-6000H-DX, and TPG-4300H-DX are standout models equipped with cutting-edge technologies, exceptional features, and robust characteristics.

The TPG-7000H-DXE is a powerhouse, providing a maximum output of 7000 watts. This generator is equipped with a Honda GX390 engine, known for its durability and fuel efficiency. A key feature is its advanced inverter technology, which delivers clean and stable power, making it suitable for sensitive electronic devices. Additionally, the unit is designed with a large fuel tank, enabling extended runtimes and reducing the frequency of refueling. Portability is another hallmark of the TPG-7000H-DXE, featuring ergonomic handles and wheels for easy transport.

Next in line, the TPG-2900H-DX is a compact yet powerful generator, ideal for recreational activities or as a backup power source. With a maximum output of 2900 watts, this model also incorporates an inverter system to ensure clean power delivery. It boasts low noise levels, making it a perfect choice for camping or tailgating. The ease of use is enhanced by its straightforward control panel and electric start option, allowing users to power up quickly and efficiently.

The TPG-6000H-DX offers a balance between power and portability, with a maximum output of 6000 watts. This generator features an innovative automatic voltage regulator that ensures stability across varying loads. The design includes a heavy-duty frame that provides durability while safeguarding internal components. With its versatile outlet configuration, users can connect multiple devices simultaneously, making it ideal for job sites or home use.

Lastly, the TPG-4300H-DX targets users who require reliable power in a mid-range class. This model delivers 4300 watts and incorporates user-friendly features like a simple recoil start and low-oil shutdown for engine protection. Its compact design and robust wheels facilitate easy movement, while the durable construction ensures it withstands diverse weather conditions.

In summary, Honda's TPG series exemplifies excellence in power generation, featuring advanced technology, engineered for robustness, and tailored for versatility. Whether for backup power, recreational use, or professional applications, models like the TPG-7000H-DXE, TPG-2900H-DX, TPG-6000H-DX, and TPG-4300H-DX meet the power demands of today's users.
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