Honda Power Equipment TPG-4300H-DX, TPG-2900H-DX Tsurumi’s Operation, Service, and Repair Manual

Page 35

Tsurumi’s Operation, Service, and Repair Manual

FAULT

PROBABLE CAUSE

 

REMEDY

 

 

 

 

No DC output

DC fuse blown.

1.

Check DC fuse.

(continued).

 

2.

Check the fuse in the fuse holder in the

 

 

 

 

 

control box.

 

 

3.

If the fuse is blown, determine the source of

 

 

 

the fault. Correct the fault in the DC circuit

 

 

 

and replace the fuse (10A).

 

 

NOTE: If the DC output was used to charge a

 

 

large capacity battery or an excessively

 

 

discharged battery, there is a possibility that

 

 

excessive current caused the DC breaker to trip.

 

 

 

 

 

Defective wiring.

1.

Check wiring.

 

 

2.

Check wiring to make sure the wires are

 

 

 

properly connected (refer to the schematic

 

 

 

diagrams in the Wiring Diagrams section for

 

 

 

wiring information).

 

 

3.

Correct wiring as required.

 

 

 

 

 

Defective diode rectifier.

1.

Check the diode rectifier.

 

 

2.

Remove the control panel. Remove the

 

 

 

control box and check the diode rectifier.

 

 

 

Using a multimeter check continuity of the

 

 

 

diode circuitry. (Refer to Table 9 for continuity

 

 

 

charts for both analog and digital meters.)

 

 

 

 

 

DC coil fault.

1.

Check the diode rectifier.

 

 

2.

Check resistance between leads from stator

 

 

 

(see Table 6).

 

 

3.

If resistance reading is much larger or smaller

 

 

 

than the specified value, the DC coil of the

 

 

 

stator is faulty.

 

 

4.

Replace stator.

 

 

 

Engine speed does

Solenoid damaged.

Check bend angle of solenoid bracket. Correct as

not increase when

 

required.

load applied.

 

 

 

 

 

 

 

 

Wattage of connected

1.

Check rating of connected appliance or

 

appliance or electric tool

 

electric tool exceeds rating. Use appliance or

 

exceeds rating.

 

tool having compatible rating.

 

 

2.

Check the slow set RPM. Normal idling

 

 

 

speeds are as follows:

 

 

 

 

Troubleshooting

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Contents OPERATION, SERVICE, Limited Warranty Table of Contents TPG-7000H-DXE IntroductionPrecautions and Placards 120V AIR Cleaner Maintenance HOT Muffler & Exhaust PlacardData Plate Fuel Warning PlacardSafety Precautions SPECIFICATIONS/KEY Features Description of the Portable Generator Description and OperationPhysical Description Cutaway of Generator Model TPG-2900H-DX Shown Description of GeneratorDescription of the Front Panel Description of the EngineDescription of the Fuel Tank Voltage Fluctuations Under Load refer to Figure Functional DescriptionGeneration of No-Load Voltage refer to Figure Full Power Switch Circuit Diagram Full Power Switch Dual Voltage Type refer to FigureFull Power Switch Set for Single-Voltage Output DC Circuit Controls Operating InstructionsOperating Controls Model TPG-2900H-DX Model TPG-6000H-DX Check the Engine OIL Level DC Circuit Reset PushbuttonChecking Oil Level Check Engine FuelStarting & Operating the Engine PRE-START ChecksAC Application Using the GeneratorTsurumi’s Operation, Service, and Repair Manual Stopping the Generator Available Receptacles With Full Power Switch OnWattage Information OIL AlertIdle Control TPG-4300H-DX, TPG-6000H-DX, and TPG-7000H-DXE Stopping the EngineWattage Chart Check motor starting current and power factor carefullyMaintenance Schedule MaintenanceChanging Engine OIL AIR Cleaner ServiceCleaning and Adjusting Spark Plug Sediment CUP CleaningSpark Plug Gap Isolating Fault to the Generator or to the Control Panel TroubleshootingElectrical Limits Reference Chart Fault Isolation Procedures Troubleshooting ChartsRefer to Component Replacement for Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Wiring Diagram Model TPG-2900H-DX Wiring DiagramsControl BOX Wiring Diagram Model TPG-4300H-DXWiring Diagram Model TPG-6000H-DX Wiring Diagram Model TPG-7000H-DXE Fastener Torque Values REMOVAL/INSTALLATIONReplacement of Battery Battery Enclosure Components REMOVAL/INSTALLATION of Battery EnclosureBattery Enclosure Exploded View Replacement of Engine MufflerReplacement of Engine Muffler Model TPG-2900H-DX Replacement of Muffler Model TPG-2900H-DX Replacement of Fuel Tank Fuel Shutoff Valve Shown in Closed Position Draining Fuel from Fuel Tank REMOVAL/INSTALLATION of the Engine and Generator AS a UnitTsurumi’s Operation, Service, and Repair Manual Tsurumi’s Operation, Service, and Repair Manual Removal of Engine and Generator as a Unit Replacement of Stator Replacement of Generator StatorReplacement of Rotor Bearing Bearing Puller in Use Replacement of RotorRemoval of Through Bolt Wrapping Bolt with Tape Front Cover Bolts Replacement of Rotor BearingRemoval/Installation of Front Panel and Control Box Replacement of Front Panel ComponentsFront Panel and Control Box Components Tsurumi’s Operation, Service, and Repair Manual 72.2 Tsurumi’s Operation, Service, and Repair Manual Storage Instructions Never USE Water to Clean GeneratorOrdering Parts Replacement PartsIntroduction Exploded View Generator Model TPG-2900H-DX Part Number Description Qty Parts List Generator Model TPG-2900H-DXExploded View Front Panel Model TPG-2900H-DX Part Number Description Qty Parts List Front Panel Model TPG-2900H-DXExploded View Generator Model TPG-4300H-DX Parts List Generator Model TPG-4300H-DX Exploded View Front Panel Model TPG-4300H-DX GF53BKA Parts List Front Panel Model TPG-4300H-DXExploded View Generator Model TPG-6000H-DX Parts List Generator Model TPG-6000H-DX Exploded View Front Panel Model TPG-6000H-DX IEGBX6620 Parts List Front Panel Model TPG-6000H-DXExploded View Generator Model TPG-7000H-DXE Parts List Generator Model TPG-7000H-DXE Exploded View Front Panel Model TPG-7000H-DXE IEGBX6622 Parts List Front Panel Model TPG-7000H-DXEParts List Battery Enclosure Model TPG-7000H-DXE A-1 Appendix a Check KIT Contents Installation of Battery Enclosure Appendix B PGWK-100 Wheel KIT Installation Instructions KIT Contents View B Install Axle on GeneratorAppendix C PGWK-200 Wheel KIT Installation Instructions Wheel Kit Parts Include Product FeaturesInstall Axle Assembly and Wheels

TPG-4300H-DX, TPG-6000H-DX, TPG-7000H-DXE, TPG-2900H-DX specifications

Honda Power Equipment has long been synonymous with reliability and innovation in the realm of portable power solutions. Among its impressive lineup, the TPG series showcases a range of generators designed to meet diverse power requirements. The TPG-7000H-DXE, TPG-2900H-DX, TPG-6000H-DX, and TPG-4300H-DX are standout models equipped with cutting-edge technologies, exceptional features, and robust characteristics.

The TPG-7000H-DXE is a powerhouse, providing a maximum output of 7000 watts. This generator is equipped with a Honda GX390 engine, known for its durability and fuel efficiency. A key feature is its advanced inverter technology, which delivers clean and stable power, making it suitable for sensitive electronic devices. Additionally, the unit is designed with a large fuel tank, enabling extended runtimes and reducing the frequency of refueling. Portability is another hallmark of the TPG-7000H-DXE, featuring ergonomic handles and wheels for easy transport.

Next in line, the TPG-2900H-DX is a compact yet powerful generator, ideal for recreational activities or as a backup power source. With a maximum output of 2900 watts, this model also incorporates an inverter system to ensure clean power delivery. It boasts low noise levels, making it a perfect choice for camping or tailgating. The ease of use is enhanced by its straightforward control panel and electric start option, allowing users to power up quickly and efficiently.

The TPG-6000H-DX offers a balance between power and portability, with a maximum output of 6000 watts. This generator features an innovative automatic voltage regulator that ensures stability across varying loads. The design includes a heavy-duty frame that provides durability while safeguarding internal components. With its versatile outlet configuration, users can connect multiple devices simultaneously, making it ideal for job sites or home use.

Lastly, the TPG-4300H-DX targets users who require reliable power in a mid-range class. This model delivers 4300 watts and incorporates user-friendly features like a simple recoil start and low-oil shutdown for engine protection. Its compact design and robust wheels facilitate easy movement, while the durable construction ensures it withstands diverse weather conditions.

In summary, Honda's TPG series exemplifies excellence in power generation, featuring advanced technology, engineered for robustness, and tailored for versatility. Whether for backup power, recreational use, or professional applications, models like the TPG-7000H-DXE, TPG-2900H-DX, TPG-6000H-DX, and TPG-4300H-DX meet the power demands of today's users.
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