Generac 004917-5 owner manual Installation

Page 1

Installation and

Owner’s Manual

Liquid-cooled, Prepackaged

Standby Generators

Model Number

004917-5

27 kW NG, 30 kW LP Vapor

This manual should remain with the unit.

! Not intended for use in life-support applications. !

DANGER

DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!!

Image 1

Contents Installation ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemLifting the Generator UnpackingReconfiguring the Fuel System Specifications‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsBefore Installation Torque SpecificationsEngine OIL Recommendations Coolant RecommendationsGenerator Mounting Support Generator LocationBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Emergency Circuit Isolation MethodGrounding the Generator Generator AC Neutral ConnectionsBattery Installation Transfer Switch Signal Connections‹ 2.9.1 PRE-PACKAGED ATS ‹ 2.9.2 GTS-TYPE ATSPreparation Before START-UP ‹ 3.2.1 AUTO/OFF/MANUAL Switch Using AN Engineered GTS Transfer SwitchControl Console Components ‹ 2.11.7 Electrical System‹ 3.2.2 Fault Indicator LED Manual Transfer START-UP Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.4 4 AMP Inline FuseAutomatic Operation Retransfer and ShutdownWeekly Exercise Cycle Checking Fluid Levels Overload Protection for Engine DC Electrical SystemCooling System ‹ 4.4.3 Engine Coolant ‹ 4.5.2 Check Battery‹ 4.5.1 Check Engine OIL Level ‹ 4.5.3 Exercise System‹ 4.5.11 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.3 Battery Maintenance ‹ 4.6.2 Battery‹ 4.6.4 Battery Replacement Service Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCustomer Connection PCB J2 BCW LOS WLS HCT Starter Carrier Bolt Battery Post Cover Baclk Boot Battery CableBattery Post Cover RED + Hold Down BatteryDetail Duct Intake MID AL Assy Wire 14AWG 7.5 #0 GRN/YELDuct Discharge RH AL Duct Discharge LH ALGenerac Power Systems, Inc Control BOX HSB Assy 2A 12V UL BatteryDecal AVR Cover Cover Front Panel HSBLiquid-cooled 30 No F6836-A Not SHOWN-USED to Hold OIL Drain Assembly Wire SET 3.0L Ford notCoil Ignition 3.0L Ford Bracket DC ALT 3.0L FordFrame Radiator R-IN,L-OUT Tank Coolant RecoveryVenturi 3.0L Ford HSB Side Support Radiator HSBTo B Flange Fuel Inlet Weldment Mounting BaseAssy Regulator 3.0L NG or LPV Washer Flat 5/16 ZincLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Muffler OUT Exhaust Flange 2 PipeWasher Lock 3/8 SS Gasket Exhaust RingElement AIR Cleaner Plate AIR Cleaner AdapterCover AIR Cleaner Adapter Carburetor W/PVC ConnInstallation Diagram Quietsource Liquid-cooled 30 kW Generators This Warranty Shall not Apply to the Following