Generac 004917-5 owner manual Retransfer and Shutdown, Automatic Operation, Weekly Exercise Cycle

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Section 3 - Operation

QUIETSOURCELiquid-cooled 30 kW Generators

5.Reduce load to 3/4, 1/2, 1/4 and no load. Decrease the stability pot if there is instability at any load point.

6.Adjust differential pot to make the recovery to load changes even faster and minimize load change undershoot and overshoot. If it is set too high it may introduce oscillations at some load. It can be set to zero (full CCW) if a small amount causes oscillations at some load.

3.5RETRANSFER AND SHUTDOWN

When utility power source voltage has been restored, electrical loads may be transferred back to that source and the generator can be shut down as fol- lows:

Verify that utility power supply voltage to the trans- fer switch has been positively turned OFF, using whatever means provided (such as utility main line circuit breaker).

Set the generator’s main circuit breaker to its OFF or OPEN position.

Let the generator engine run at no-load for a few minutes, to stabilize internal unit temperatures.

On the generator console, set the AUTO/OFF/ MANUAL switch to OFF. Wait for engine to come to a complete stop.

For transfer to UTILITY position, refer to the Owner’s Manual of the particular transfer switch.

Turn on the utility power supply to the transfer switch, using whatever means provided (such as a utility main line circuit breaker). The utility power source now powers the loads.

3.6AUTOMATIC OPERATION

To set the system for fully automatic operation, pro- ceed as follows:

Check that load circuits are connected to the utility power supply.

Set the AUTO/OFF/MANUAL switch to its AUTO position.

Set the generator main circuit breaker to its ON or CLOSED position.

3.7WEEKLY EXERCISE CYCLE

The engine control board will start and run the gen- erator once every seven days for approximately 12 minutes. If utility should fail during this exercise period, the engine control board will transfer the load to the generator output and continue to run until util- ity returns.

On the day, and at the time of day chosen for the gen- erator to exercise, set the weekly exercise cycle as fol- lows:

1.Place the AUTO/OFF/MANUAL switch in the AUTO position.

2.Press and hold the “Set Exercise” switch for three seconds, then release.

At this time all five red LEDs will flash for approxi- mately 10 seconds, then the engine will start and run for it’s 12 minute exercise period, then shut down. The generator will now start and run each week at the same time.

If DC power to the control board is lost, the weekly exercise setting will be lost. This is indicated by all five red LEDs continually flashing. In this state the generator will still start and run in manual mode, or automatically start and run if UTILITY is lost while in Auto mode, but it will not perform a weekly exercise cycle.

If a failure occurs while running in this mode, the five red LEDs will stop flashing, the individual fault LED will turn on and the engine will shut down. Once the AUTO/OFF/MANUAL switch has been switch to OFF, the individual fault LED will turn OFF and the five red LEDs will begin flashing to show exercise has still not been set.

Figure 3.2 - “Set Exercise” Switch

 

 

S

 

 

 

S

 

FUSE

F

U

F

 

F

U

F

 

S

 

 

S

E

 

E

 

 

 

 

FUSE

 

 

U

4A

 

S

E

 

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E

 

U

 

15A

 

UF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BAT.

MAIN

CHARGER

 

 

AUTO

OFF

 

 

OFF

ON

 

SET

MANUAL

EXERCISE

 

TIME

 

Generac® Power Systems, Inc. 15

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Contents Installation ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemLifting the Generator UnpackingReconfiguring the Fuel System Specifications‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsBefore Installation Torque SpecificationsEngine OIL Recommendations Coolant RecommendationsGenerator Mounting Support Generator LocationBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Emergency Circuit Isolation MethodGrounding the Generator Generator AC Neutral ConnectionsBattery Installation Transfer Switch Signal Connections‹ 2.9.1 PRE-PACKAGED ATS ‹ 2.9.2 GTS-TYPE ATSPreparation Before START-UP ‹ 3.2.1 AUTO/OFF/MANUAL Switch Using AN Engineered GTS Transfer SwitchControl Console Components ‹ 2.11.7 Electrical System‹ 3.2.2 Fault Indicator LED Manual Transfer START-UP Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.4 4 AMP Inline FuseWeekly Exercise Cycle Retransfer and ShutdownAutomatic Operation Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.4.3 Engine Coolant ‹ 4.5.2 Check Battery‹ 4.5.1 Check Engine OIL Level ‹ 4.5.3 Exercise System‹ 4.5.11 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.4 Battery Replacement ‹ 4.6.2 Battery‹ 4.6.3 Battery Maintenance Service Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCustomer Connection PCB J2 BCW LOS WLS HCT Starter Carrier Bolt Battery Post Cover Baclk Boot Battery CableBattery Post Cover RED + Hold Down BatteryDetail Duct Intake MID AL Assy Wire 14AWG 7.5 #0 GRN/YELDuct Discharge RH AL Duct Discharge LH ALGenerac Power Systems, Inc Control BOX HSB Assy 2A 12V UL BatteryDecal AVR Cover Cover Front Panel HSBLiquid-cooled 30 No F6836-A Not SHOWN-USED to Hold OIL Drain Assembly Wire SET 3.0L Ford notCoil Ignition 3.0L Ford Bracket DC ALT 3.0L FordFrame Radiator R-IN,L-OUT Tank Coolant RecoveryVenturi 3.0L Ford HSB Side Support Radiator HSBTo B Flange Fuel Inlet Weldment Mounting BaseAssy Regulator 3.0L NG or LPV Washer Flat 5/16 ZincLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Muffler OUT Exhaust Flange 2 PipeWasher Lock 3/8 SS Gasket Exhaust RingElement AIR Cleaner Plate AIR Cleaner AdapterCover AIR Cleaner Adapter Carburetor W/PVC ConnInstallation Diagram Quietsource Liquid-cooled 30 kW Generators This Warranty Shall not Apply to the Following