Generac 004917-5 ‹ 4.6.2 Battery, ‹ 4.6.3 Battery Maintenance, ‹ 4.6.4 Battery Replacement

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Section 4 — Maintenance

QUIETSOURCELiquid-cooled 30 kW Generators

‹4.6.2 BATTERY

All lead-acid storage batteries discharge when not in use. Refer to specific instructions and warnings that accompany the battery. If such information is not available, observe the following precautions when handling a battery:

DO NOT use jumper cables and a booster battery to crank or start the generator engine.

DO NOT recharge a weak battery while it is installed in the generator. Remove battery from generator and recharge in a well-ventilated area, away from fuel vapors, sparks, heat or flames.

Battery electrolyte fluid is an extremely caustic sulfuric solution that can cause severe burns. DO NOT permit fluid to contact eyes, skin, clothing, painted surfaces, wiring insulation, etc. If any bat- tery fluid is spilled, flush the affected area with clear water immediately.

Always wear safety glasses, rubber apron and gloves when handling a battery.

Batteries give off explosive hydrogen gas while charging. The gas can form an explosive mixture around the battery for several hours after charging. Any spark, heat or flames can ignite the gas and cause an explosion which can shatter the battery, causing blindness or other serious injury.

‹4.6.3 BATTERY MAINTENANCE

The battery should be inspected per the “Service Schedule,” Section 6. The following procedure should be followed for inspection:

1.Inspect the battery posts and cables for tightness and corrosion. Tighten and clean as necessary.

2.Check the battery fluid level of unsealed batteries and, if necessary, fill with DISTILLED WATER ONLY. DO NOT USE TAP WATER IN BATTERIES.

3.Have the state of charge and condition checked. This should be done with an automotive-type bat- tery hydrometer.

DANGER

Storage batteries give off explosive hydrogen gas. This gas can form an explosive mixture around the battery for several hours after charging. The slightest spark can ignite the gas and cause an explosion. Such an explosion can shatter the battery and cause blindness or other injury. Any area that houses a storage battery must be properly ventilated. Do not allow smoking, open flame, sparks or any spark producing tools or equipment near the battery.

Battery electrolyte fluid is an extremely caustic ! sulfuric acid solution that can cause severe

burns. Do not permit fluid to contact eyes, skin, clothing, painted surfaces, etc. Wear protective goggles, protective clothing and gloves when handling a battery. If the fluid is spilled, flush the affected area immediately with clear water.

Do not use any jumper cables or booster bat- ! tery to crank and start the generator engine. If

the battery has completely discharged, remove it from the generator for recharging.

Be sure the AUTO/OFF/MANUAL switch is set to ! the OFF position before connecting the battery cables. If the switch is set to AUTO or MANUAL,

the generator can crank and start as soon as the battery cables are connected.

Be sure the UTILITY power supply is turned off, or sparking may occur at the battery posts as the cables are attached and cause an explosion.

‹4.6.4 BATTERY REPLACEMENT

When replacing batteries, use the same number and the type of battery that follows:

 

BCI Group No.

CCA

 

 

26/26R

525 @ 0 deg. F

 

 

27

600 @ 0 deg. F

 

 

 

 

 

 

 

NOTE:

The BCI number

should be located directly

on the battery.

 

 

 

PERIODIC REPLACEMENT PARTS

Part Name

 

Generac’s Part Number

Oil Filter

 

# 0E7180

Radiator Cap

 

# 046627

Air Cleaner

 

# 0C8127

Spark Plug

 

# 0E7079

Generac® Power Systems, Inc. 19

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Contents Installation ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemLifting the Generator UnpackingReconfiguring the Fuel System Specifications‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsBefore Installation Torque SpecificationsEngine OIL Recommendations Coolant RecommendationsGenerator Mounting Support Generator LocationBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Emergency Circuit Isolation MethodGrounding the Generator Generator AC Neutral ConnectionsBattery Installation Transfer Switch Signal Connections‹ 2.9.1 PRE-PACKAGED ATS ‹ 2.9.2 GTS-TYPE ATSPreparation Before START-UP ‹ 3.2.1 AUTO/OFF/MANUAL Switch Using AN Engineered GTS Transfer SwitchControl Console Components ‹ 2.11.7 Electrical System‹ 3.2.2 Fault Indicator LED Manual Transfer START-UP Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.4 4 AMP Inline FuseRetransfer and Shutdown Automatic OperationWeekly Exercise Cycle Overload Protection for Engine DC Electrical System Checking Fluid LevelsCooling System ‹ 4.4.3 Engine Coolant ‹ 4.5.2 Check Battery‹ 4.5.1 Check Engine OIL Level ‹ 4.5.3 Exercise System‹ 4.5.11 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.2 Battery ‹ 4.6.3 Battery Maintenance‹ 4.6.4 Battery Replacement Service Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCustomer Connection PCB J2 BCW LOS WLS HCT Starter Carrier Bolt Battery Post Cover Baclk Boot Battery CableBattery Post Cover RED + Hold Down BatteryDetail Duct Intake MID AL Assy Wire 14AWG 7.5 #0 GRN/YELDuct Discharge RH AL Duct Discharge LH ALGenerac Power Systems, Inc Control BOX HSB Assy 2A 12V UL BatteryDecal AVR Cover Cover Front Panel HSBLiquid-cooled 30 No F6836-A Not SHOWN-USED to Hold OIL Drain Assembly Wire SET 3.0L Ford notCoil Ignition 3.0L Ford Bracket DC ALT 3.0L FordFrame Radiator R-IN,L-OUT Tank Coolant RecoveryVenturi 3.0L Ford HSB Side Support Radiator HSBTo B Flange Fuel Inlet Weldment Mounting BaseAssy Regulator 3.0L NG or LPV Washer Flat 5/16 ZincLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Muffler OUT Exhaust Flange 2 PipeWasher Lock 3/8 SS Gasket Exhaust RingElement AIR Cleaner Plate AIR Cleaner AdapterCover AIR Cleaner Adapter Carburetor W/PVC ConnInstallation Diagram Quietsource Liquid-cooled 30 kW Generators This Warranty Shall not Apply to the Following