Generac 004917-5 owner manual PCB J2

Page 27

Section 6 - Electrical Data

QUIETSOURCELiquid-cooled 30 kW Generators Wiring Diagram — Engine — Drawing No. 0E6199-F

PCB J2

1767

2765

3769

4766

5768

60

7N/C

814

PCB J1

156

286

3 15A 16

423

5224

60

8239

10 15E

1185

1214A

13225

1466

C1

10

20

30

40A

5 13 14

614A

7 15A 16

815E

9

14

16

 

10

224

 

11225

12239

86

0

0

2323

6666

NOTE:

SIZE (AWG)

 

ALL WIRES ARE 18 AWG 300

 

 

VOLT UL LISTED UNLESS

 

 

OTHERWISE NOTED AS SHOWN:

16

CCJB

 

 

 

 

 

 

 

 

 

16

14

14

10

10

 

 

10

 

 

16

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

13

13

13

56

0

16

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

10

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

BAT

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

4

 

-

SM

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

10

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

ALT

 

 

 

 

 

 

GND2

 

16

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

0

 

 

 

 

 

 

 

 

GND1

 

 

 

 

 

 

 

 

0A

 

 

 

 

 

 

 

 

 

 

0

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

FS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

85

 

HCT

 

 

 

 

 

 

1

 

85

 

 

 

 

 

0

1

 

BLK

 

 

 

 

 

 

 

 

 

WLS

 

 

 

 

 

 

 

 

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DEG

0

1

765

2

766

3

14

4

766

5

765

6

767

7

770

8

771

9

768

10

767

11

769

12

GOV

771

1

767

2

765

3

770

4

N/C

5

766

6

14 16

16

14IM

016

449

16

 

1

 

4

 

6

 

2

449

 

 

 

 

 

3

5

 

 

 

 

 

 

 

 

 

14

 

IC

 

 

 

0

 

 

 

 

3

2 5 1

LEGEND:

ALT - D.C. CHARGE ALTERNATOR

BAT - 12VDC BATTERY

C1 - CONNECTOR 1 (ENGINE)

CC- STARTER CONTACTOR

DEG - DRIVER ELEC. GOVERNOR

FS - FUEL SOLENOID

GND1- GROUND (SENSING/LOW AMP) GND2- GROUND (POWER/HIGH AMP)

GOV - ELEC. GOVERNOR ACTUATOR

LEGEND [CONT.]:

HCT -

HIGH COOLANT TEMP SWITCH

IC -

IGNITION COIL

IM -

IGNITION MODULE (ON DISTRIBUTOR)

J-1 -

JUNCTION 1

(ON PCB)

J-2 -

JUNCTION 2

(ON PCB)

JB -

JUNCTION BLOCK (RUN POWER)

LOS -

LOW OIL PRESSURE SWITCH

SM -

STARTER MOTOR

WLS -

COOLANT LEVEL SWITCH

Generac® Power Systems, Inc. 25

Image 27
Contents Installation Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL Recommendations‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemGenerator AC Neutral Connections Emergency Circuit Isolation MethodTotal Circuit Isolation Method Grounding the Generator‹ 2.9.2 GTS-TYPE ATS Transfer Switch Signal ConnectionsBattery Installation ‹ 2.9.1 PRE-PACKAGED ATSPreparation Before START-UP ‹ 2.11.7 Electrical System Using AN Engineered GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch Control Console Components‹ 3.2.4 4 AMP Inline Fuse Manual Transfer START-UP Engine Governor Adjustments‹ 3.2.2 Fault Indicator LED ‹ 3.2.5 SET Exercise Time SwitchRetransfer and Shutdown Automatic OperationWeekly Exercise Cycle Overload Protection for Engine DC Electrical System Checking Fluid LevelsCooling System ‹ 4.5.3 Exercise System ‹ 4.5.2 Check Battery‹ 4.4.3 Engine Coolant ‹ 4.5.1 Check Engine OIL Level‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.2 Battery ‹ 4.6.3 Battery Maintenance‹ 4.6.4 Battery Replacement Service Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCustomer Connection PCB J2 BCW LOS WLS HCT Starter Carrier Bolt Hold Down Battery Boot Battery CableBattery Post Cover Baclk Battery Post Cover RED +Detail Duct Discharge LH AL Assy Wire 14AWG 7.5 #0 GRN/YELDuct Intake MID AL Duct Discharge RH ALGenerac Power Systems, Inc Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Decal AVR CoverLiquid-cooled 30 No F6836-A Bracket DC ALT 3.0L Ford Wire SET 3.0L Ford notNot SHOWN-USED to Hold OIL Drain Assembly Coil Ignition 3.0L FordFrame Side Support Radiator HSB Tank Coolant RecoveryRadiator R-IN,L-OUT Venturi 3.0L Ford HSBTo B Washer Flat 5/16 Zinc Weldment Mounting BaseFlange Fuel Inlet Assy Regulator 3.0L NG or LPVLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordGasket Exhaust Ring Exhaust Flange 2 PipePipe Muffler OUT Washer Lock 3/8 SSAdapter Carburetor W/PVC Conn Plate AIR Cleaner AdapterElement AIR Cleaner Cover AIR CleanerInstallation Diagram Quietsource Liquid-cooled 30 kW Generators This Warranty Shall not Apply to the Following