Generac 004917-5 Control BOX HSB, Decal AVR Cover, Cover Front Panel HSB, Cover PLATE, AVR, Blkhd

Page 35

Section 7 - Exploded Views and Parts

QUIETSOURCELiquid-cooled 30 kW Generators

Control Panel — Drawing No. 0E7118-K

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E7195

1

CONTROL BOX HSB

37

0C1127

1

DECAL AVR COVER

2

0E7196

1

COVER FRONT PANEL HSB

38

0A1441B

1

COVER PLATE, AVR

3

0E7197

1

COVER TOP PANEL HSB

39

0E7128

1

HARNESS CNTRL PNL (NOT

4

0E7193

1

DECAL WARNINGS HSB

 

 

 

 

SHOWN)

5

0E7194

1

DECAL CONTROLS HSB

40

0E7358

8

SCREW PPPH HI-LO #4-24 X 3/8

6

0E4494

1

SWITCH ROC DPDT ON-OFF-ON

41

074908

6

SCREW HHTT M5-0.8 X 10 BP

7

082573

1

SWITCH ROCKER DPST 125V SPD

42

0C5141

1

CONN DEUTSCH GASKET 8/12 POS

8

032300

2

HOLDER FUSE

 

 

 

 

DT

9

022676

1

FUSE 15A X AGC15

43

0C2699

11

SCREW PHTT #6-32 X 3/8 ZYC

10

067682B

1

FUSE 4A SLO BLO GLASS

44

0C2323

4

SCREW PHTT #6-32 X 5/8 ZYC

11

060015

1

FITTING CONDUIT 90D 3/8"

45

022155

15

WASHER LOCK #6

12

054199

1

DECAL DANGER HIGH VOLTAGE

46

0C2265

4

SCREW PHTT M4-0.7 X 12 ZYC

13

0C2657

1

TRANSFRMR 16V 6VA

47

022264

4

WASHER LOCK #8-M4

14

099076

1

TRANSFORMER 16V 56VA

49

020911

2

SCREW PPHM M5-0.8 X 30 ZINC

15

040213

2

PCB SUPPORT SNAP-IN 1/4"

50

066849

2

SCREW HHTT M5-0.8 X 16

16

0E9668

1

ASSY PCB HSB CONTROLLER

51

022152

4

WASHER LOCK #10

17

067680

1

ASSY VOLTAGE REGULATOR 60HZ

52

023897

3

WASHER FLAT #10 ZINC

18

0E6875A

1

RELAY 12VDC C FORM W/DIODE

53

051716

2

NUT HEX M5-0.8 G8 YEL CHR

19

0E6881 *

REF.

SOCKET RELAY

54

090388

2

SCREW HHTT M6-1.0 X 12 ZINC

20

0C5139 *

REF.

CONN DEUTSCH RECEPT GY/FLN

55

042568

4

SCREW HHC M6-1.0 X 20 G8.8

21

0C5142 *

REF.

CONN DEUTSCH RECEPT WDGE

56

022097

8

WASHER LOCK M6-1/4

 

 

 

BLKHD

57

022473

6

WASHER FLAT 1/4-M6 ZINC

22

0E3161

1

ASSY BOSCH GOV DRIVER

58

0441140187

2

WIRE ASSY 3" X (2) 3/16" TABS

23

054450

1

CIRCT BRK 5.5 X 1 ETA 46-500-P

59

070370

2

WASHER MICA .203

24

0D5070A

1

ASSY 2A 12V UL BATTERY

60

023762

1

WASHER SHAKEPROOF EXT #10

 

 

 

CHARGER

 

 

 

 

STL

25

0E2514

1

FITTING CONDUIT STR 1-1/2"

61

055444

1

HEATSINK

26

0A9457

1

DECAL NEUTRAL

62

030468

1

WASHER STEP NYLON .20

27

0E7539

1

DECALCUSTOMER CNNCTN XFER

63

049939

1

RECTIFIER MSC 12A 600V 1N1206R

 

 

 

SW

64

022158

1

NUT HEX #10-32 STEEL

28

046357 *

REF.

BLOCK TERM 20A 6 X 6 X 1100V

65

022985

1

WASHER FLAT #6 ZINC

29

0D3719B

1

DECAL CUSTOMER CNNCTN

66

038750

2

SCREW HHC M6-1.0 X 30 G8.8

30

057073

1

JUNCTION BLOCK 3/8-16

67

0A2115

4

WASHER NYLON .257

31

0E7283

1

CB 0150A2P240V S QN2 LL

68

0C2454

4

SCREW THF M6-1 X 16 N WA Z/JS

 

0E3628

1

CB 0200A2P240V S QN2 LL

69

0F6146

1

HANG TAG 2 WIRE START (NOT

32

0E3664

1

BASE QN CIRCUIT BREAKER

 

SHOWN)

 

 

 

33

0E7539A

1

DECAL TB1 HSB CONTROL PANEL

 

 

 

 

 

34

0D4698 *

REF.

BLOCK TERM 20A 6 X 3 X 1100V

 

* ITEMS INCLUDED AS PART OF I/N 39

 

35

0E7252

1

BRACKET CB 221.5 X 102

 

 

 

 

 

36

0C1229

1

DECAL WARNING ELECTRICAL

 

 

 

 

 

 

 

 

SHOCK

 

 

 

 

 

Generac® Power Systems, Inc. 33

Image 35
Contents Installation Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL Recommendations‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemGenerator AC Neutral Connections Emergency Circuit Isolation MethodTotal Circuit Isolation Method Grounding the Generator‹ 2.9.2 GTS-TYPE ATS Transfer Switch Signal ConnectionsBattery Installation ‹ 2.9.1 PRE-PACKAGED ATSPreparation Before START-UP ‹ 2.11.7 Electrical System Using AN Engineered GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch Control Console Components‹ 3.2.4 4 AMP Inline Fuse Manual Transfer START-UP Engine Governor Adjustments‹ 3.2.2 Fault Indicator LED ‹ 3.2.5 SET Exercise Time SwitchWeekly Exercise Cycle Retransfer and ShutdownAutomatic Operation Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.3 Exercise System ‹ 4.5.2 Check Battery‹ 4.4.3 Engine Coolant ‹ 4.5.1 Check Engine OIL Level‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.4 Battery Replacement ‹ 4.6.2 Battery‹ 4.6.3 Battery Maintenance Service Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCustomer Connection PCB J2 BCW LOS WLS HCT Starter Carrier Bolt Hold Down Battery Boot Battery CableBattery Post Cover Baclk Battery Post Cover RED +Detail Duct Discharge LH AL Assy Wire 14AWG 7.5 #0 GRN/YELDuct Intake MID AL Duct Discharge RH ALGenerac Power Systems, Inc Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Decal AVR CoverLiquid-cooled 30 No F6836-A Bracket DC ALT 3.0L Ford Wire SET 3.0L Ford notNot SHOWN-USED to Hold OIL Drain Assembly Coil Ignition 3.0L FordFrame Side Support Radiator HSB Tank Coolant RecoveryRadiator R-IN,L-OUT Venturi 3.0L Ford HSBTo B Washer Flat 5/16 Zinc Weldment Mounting BaseFlange Fuel Inlet Assy Regulator 3.0L NG or LPVLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordGasket Exhaust Ring Exhaust Flange 2 PipePipe Muffler OUT Washer Lock 3/8 SSAdapter Carburetor W/PVC Conn Plate AIR Cleaner AdapterElement AIR Cleaner Cover AIR CleanerInstallation Diagram Quietsource Liquid-cooled 30 kW Generators This Warranty Shall not Apply to the Following