Generac 004917-5 Coil Ignition 3.0L Ford, Bracket DC ALT 3.0L Ford, Washer Lock M5, Not Shown

Page 37

Section 7 - Exploded Views and Parts

QUIETSOURCELiquid-cooled 30 kW Generators

Engine — Drawing No. 0F6836-A

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E6201

1

ENGINE 3.0L FORD (FD) (MAKE)

48

051430

6

WASHER SHAKEPROOF INT 1/2

2

0E8824

2

STAMPING ENG FOOT 3.0L FORD

49

045773

3

NUT HEX M12-1.75 G8 YEL CHR

3

0E8963

1

PULLEY CRANKSHAFT 3.0L FORD

50

0E6203C

1

COIL IGNITION 3.0L FORD

 

 

 

RD

51

0E6679

2

BRACKET IGN COIL 3.0L FORD

4

0E9020

1

BRACKET DC ALT 3.0L FORD

53

049226

7

WASHER LOCK M5

5

0A1232

1

D.C. ALTERNATOR ASSY

54

091526

3

SCREW PPHM M5-0.8 X 12 ZNC

6

0A7801B

1

PULLEY POLY-V 82 OD.

55

093278

4

SCREW HHTT M5-0.8 X 25 BP

7

0A5610

1

BRACKET ALTERNATOR

56

0F7000

1

HARN ENGINE 3.0L FORD HSB CAR

8

0E6308

1

PULLEY WATERPUMP 3.0L FORD

 

 

 

 

(NOT SHOWN)

 

 

 

(RD)

57

0E7163

2

GASKET EXHAUST 3.0L FORD

9 **

0E7804

1

HARN IGNITION 3.0L FORD (NOT

58

0E5527

2

MANIFOLD EXHAUST 3.0L FORD

 

 

 

SHOWN)

60

0E7202

2

HEAT SHIELD 260 X 80 HOT

10

0D3488F

1

BELT SERPENTINE 38.35

61

085296

6

SCREW HHC 1/4-20 X 1/2 SS

11

0E7996

1

CLUTCH COOLING FAN FORD

62

0E6203D

1

WIRE SET 3.0L FORD (NOT

12

0E8006

1

FAN 18" 7 BLADE STEEL ECS

 

 

 

 

SHOWN)

14

0A6751

1

SWITCH HI-TEMP 245D X 3/8NPT

63

057772

1

WASHER NYLON .565

15

0E0561

1

ASSY WATER LEVEL SENSOR C/E

64

057765

1

ADAPTER M14-1.50 X 3/8 NPT

 

 

 

PL

65

043790

1

BARBED EL 90 3/8 NPT X 3/8

16

0E6729

1

STARTER DELCO-REMY 12V

66

069860C

1

HOSE OIL DRAIN ASSY 21"

17

0E6703

1

COVER FLYWHEEL ACCESS 3.0L

67

057822

2

CLAMP HOSE #8 .53-1.00

 

 

 

HSB

68

069811

1

CAP HEX 1/4 NPT BRASS

18

0E6667

1

ENGINE ADAPTER 3L FORD

69

061012

1

PLUG STD PIPE 1/8 SOCKET HEAD

19

0E5048

1

FLEXPLATE 3.0L FORD

70 *

065852

1

SPRING CLIP HOLDER .37-.62

20

035579

1

BUSHING REDUCER 1/4 TO 1/8

71 *

0A2111

1

SCREW SWAGE 10-32 X 5/16 Z/YC

21

0A8584

1

SWITCH OIL PRESSURE 10PSI

72

057073

1

JUNCTION BLOCK 3/8-16

 

 

 

2POL

73

066849

2

SCREW HHTT M5-0.8 X 16

24

083896

6

WASHER LOCK 1/4-M6 SS

74

022152

2

WASHER LOCK #10

25

084929

6

WASHER FLAT 1/4 SS

75

0E7880

2

CLIP SPARK PLUG 3P SCREW-

26

055597

1

SCREW HHC M12-1.75 X 85 G8.8

 

 

 

 

MOUNT (NOT SHOWN)

27

0F6151

1

CAP RUBBER

76

0E7880A

4

CLIP SPARK PLUG 2P SCREW-

28

057823

1

CLAMP HOSE #10 .56-1.06

 

 

 

 

MOUNT (NOT SHOWN)

29

056739

1

RELAY SOLENOID 12VDC PNL MNT

77

0E7880B

1

CLIP SPARK PLUG 3P FREEHANG

30

047411

6

SCREW HHC M6-1.0 X 16 G8.8

 

 

 

 

(NOT SHOWN)

31

022097

6

WASHER LOCK M6-1/4

78

055934C

1

CLAMP VINYL .5 X .406 Z

32

022473

6

WASHER FLAT 1/4-M6 ZINC

79

027482

1

WASHER SHAKEPROOF EXT 5/16

33

047411

4

SCREW HHC M6-1.0 X 16 G8.8

 

 

 

 

STL

34

040976

8

SCREW SHC M8-1.25 X 20 G12.9

80

0E8940

1

SPACER FLEXPLATE HSB

35

022129

28

WASHER LOCK M8-5/16

81

0A7387

2

SCREW HHC M10-1.5 X 40 G10.9

36

022145

22

WASHER FLAT 5/16-M8 ZINC

82

022097

4

WASHER LOCK M6-1/4

37

045771

1

NUT HEX M8-1.25 G8 YEL CHR

83

022473

4

WASHER FLAT 1/4-M6 ZINC

38

051756

6

SCREW HHC M10-1.5 X 20 G8.8

84

055934H

2

CLAMP VINYL .62 X .406 Z

39

049821

16

SCREW SHC M8-1.25 X 30 G12.9

85

0F5966

1

REFLECTIVE HEAT SHIELD 3.0L FD

40

059980

4

SCREW HHC M10-1.5 X 25 G10.9

86

022985

3

WASHER FLAT #6 ZINC

41

0D5417

REF.

SCREW HHC M10-1.0 X 25 G10.9

87

036261

3

RIVET POP .125 X .275 SS

42

046526

18

WASHER LOCK M10

88

0F6658

1

COVER EGR

43

022131

11

WASHER FLAT 3/8-M10 ZINC

89

0F6809

1

ADAPTER, WATER PUMP

44

059982

4

SCREW SHC M12-1.75 X 45 G10.9

 

 

 

 

 

45

098780

2

SCREW HHC M12-1.75 X 65 G8.8

 

* NOT SHOWN-USED TO HOLD OIL DRAIN ASSEMBLY.

46

051769

3

WASHER LOCK M12

 

** NOT SHOWN

 

 

47

049808

2

WASHER FLAT M12

 

 

 

 

 

Generac® Power Systems, Inc. 35

Image 37
Contents Installation ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemLifting the Generator UnpackingReconfiguring the Fuel System Specifications‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsBefore Installation Torque SpecificationsEngine OIL Recommendations Coolant RecommendationsGenerator Mounting Support Generator LocationBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Emergency Circuit Isolation MethodGrounding the Generator Generator AC Neutral ConnectionsBattery Installation Transfer Switch Signal Connections‹ 2.9.1 PRE-PACKAGED ATS ‹ 2.9.2 GTS-TYPE ATSPreparation Before START-UP ‹ 3.2.1 AUTO/OFF/MANUAL Switch Using AN Engineered GTS Transfer SwitchControl Console Components ‹ 2.11.7 Electrical System‹ 3.2.2 Fault Indicator LED Manual Transfer START-UP Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.4 4 AMP Inline FuseAutomatic Operation Retransfer and ShutdownWeekly Exercise Cycle Checking Fluid Levels Overload Protection for Engine DC Electrical SystemCooling System ‹ 4.4.3 Engine Coolant ‹ 4.5.2 Check Battery‹ 4.5.1 Check Engine OIL Level ‹ 4.5.3 Exercise System‹ 4.5.11 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.3 Battery Maintenance ‹ 4.6.2 Battery‹ 4.6.4 Battery Replacement Service Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCustomer Connection PCB J2 BCW LOS WLS HCT Starter Carrier Bolt Battery Post Cover Baclk Boot Battery CableBattery Post Cover RED + Hold Down BatteryDetail Duct Intake MID AL Assy Wire 14AWG 7.5 #0 GRN/YELDuct Discharge RH AL Duct Discharge LH ALGenerac Power Systems, Inc Control BOX HSB Assy 2A 12V UL BatteryDecal AVR Cover Cover Front Panel HSBLiquid-cooled 30 No F6836-A Not SHOWN-USED to Hold OIL Drain Assembly Wire SET 3.0L Ford notCoil Ignition 3.0L Ford Bracket DC ALT 3.0L FordFrame Radiator R-IN,L-OUT Tank Coolant RecoveryVenturi 3.0L Ford HSB Side Support Radiator HSBTo B Flange Fuel Inlet Weldment Mounting BaseAssy Regulator 3.0L NG or LPV Washer Flat 5/16 ZincLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Muffler OUT Exhaust Flange 2 PipeWasher Lock 3/8 SS Gasket Exhaust RingElement AIR Cleaner Plate AIR Cleaner AdapterCover AIR Cleaner Adapter Carburetor W/PVC ConnInstallation Diagram Quietsource Liquid-cooled 30 kW Generators This Warranty Shall not Apply to the Following