Generac 005030-0 (15kW) TOP, Control Panel, Back & BOTTOM, Control Panel, Junction Block 3/8-16

Page 45

 

 

 

 

Section 8 - Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

Liquid-cooled 15, 20 and 25 kW Generators

 

 

 

 

 

 

Control Panel (15kW and 20kW) — Drawing No. 0F2267-D

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

1

0F0790

1

TOP, CONTROL PANEL

 

 

2

0F0789

1

BACK & BOTTOM, CONTROL PANEL

 

 

3

0F0791

1

PANEL, FRONT 2.5L CONTROL PNL

 

 

4

0E9704

1

ASSY PCB HSB CONTROLLER 2.5L

 

 

5

067680

1

ASSY VOLTAGE REGULATOR 60HZ

 

 

6

0E6875A

2

RELAY, 12VDC C FORM W/DIODE

 

 

7

0C3910

1

XFMR 240/16V 1VA&56VA

 

 

8

048468

1

CIRCT BRK 8 X 1 ETA 46-500-P

 

 

9

0D5070A

1

ASSY PCB 2A 12V UL BATT CHRGR

 

 

10

057073

1

JUNCTION BLOCK 3/8-16

 

 

11

040213

2

PCB SUPPORT SNAP-IN 1/4"

 

 

12

0C2265

18

SCREW PHTT M4-0.7 X 12 ZYC

 

 

13

029673

1

DIO BRIDGE 25A 600V

 

 

14

0F0793

1

BRACKET, CB SIEMENS BQ

 

 

15

0E7890

1

BRKT CB MTG BACK

 

 

16

0D5541*

1

CB 0070A 2P 240V S BQ2 LL

 

 

 

 

0D5544**

1

CB 0100A 2P 240V S BQ2 LL

 

 

17

0F1264

1

ADPTR,LH SIDE WICKMAN 178.6192

 

 

18

0F1263

1

ADPTR,RH SIDE WICKMAN 178.6191

 

 

19

0F1262

2

HOLDER, FUSE WICKMANN 178.6150

 

 

20

0E7403A

1

FUSE ATO TYPE 5 AMP (TAN)

 

 

21

0E7403C

1

FUSE, ATO TYPE 15 AMP (BLUE)

 

 

22

0E2514

1

FITTING CONDUIT STR 1-1/2"

 

 

23

020911

2

SCREW PPHM M5-0.8 X 30 ZINC

 

 

24

023897

4

WASHER FLAT #10 ZINC

 

 

25

022152

2

WASHER LOCK #10

 

 

26

051716

2

NUT HEX M5-0.8 G8 YEL CHR

 

 

27

082573

1

SWITCH ROC DPST 125V SPD

 

 

28

0E4494

1

SWITCH ROC DPDT ON-OFF-ON

 

 

29

0C4167

REF.

BLOCK TERM 20A 14 X 6 X 1100V

 

 

30

0C2699

4

SCREW PHTT #6-32 X 3/8 ZYC

 

 

31

0C2212

1

SCREW PHTT M4-0.7 X 16 ZYC

 

 

32

047411

4

SCREW HHC M6-1.0 X 16 G8.8

 

 

33

022097

4

WASHER LOCK M6-1/4

 

 

34

022473

4

WASHER FLAT 1/4-M6 ZINC

 

 

35

0E7358

4

SCREW PPPH HI-LO #4-24 X 3/8

 

 

36

064733

2

RES MTG BRACKET

 

 

37

0F0798A

1

HARNESS, C-PNL 2.5L QS 15&20KW (NOT SHOWN)

 

 

38

0E6881

REF

SOCKET, RELAY

 

 

39

048352

1

RES 5R 5% 25W

 

 

40

0C1127

1

DECAL AVR COVER

 

 

41

0C1229

1

DECAL WARNING ELECTRICAL SHOCK

 

 

42

0F2632

1

DECAL TERMINAL BLOCK

 

 

43

0F2629

1

DECAL CONTROL HSB

 

 

44

0E7193

1

DECAL, WARNINGS HSB

 

 

45

0F6146

1

HANG TAG 2 WIRE START (NOT SHOWN)

 

 

*15KW

**20KW

43

Image 45
Contents This manual should remain with the unit ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards ‹ Standards Index Electrical HazardsAutomatic Transfer Switch ATS Mode Transfer SwitchEngineered Transfer Switch Wire Start GTS Mode Generator‹ 1.8.2 High Coolant Temperature Switch ‹ 1.8.1 LOW OIL Pressure SwitchMain Circuit Breaker Generator Fuel SystemLifting the Generator UnpackingSpecifications Fuel ConsumptionAWSF-52-C Before Installation Coolant RecommendationsEngine OIL Recommendations Generator Mounting Support Generator Location‹ 2.1.1 Nfpa Standards ‹ 2.1.2 Other Published StandardsTotal Circuit Isolation Method Basic Standby Electric SystemGrounding the Generator Emergency Circuit Isolation MethodGenerator AC Neutral Connections Connection Diagram ATS ModeConnection Diagram GTS Mode ‹ 2.11.1 Vented Batteries Battery InstallationPreparation Before START-UP Manual Transfer START-UP Control Console ComponentsBat Red Oil Red Temp Red Speed Red Crank Red Engine Governor Gain AdjustmentsManual Retransfer Shutdown Automatic OperationWeekly Exercise Cycle Voltage Regulator Adjustment Control Board DIP Switch SettingsIntake Manifold Procedure Exhaust Manifold ProcedureCooling System Cylinder Head ProcedureOverload Protection for Engine DC Electrical System Checking Fluid Levels‹ 4.8.2 Check Battery ‹ 4.7.2 Battery Fluid ‹ 4.8.6 Perform Visual Inspection‹ 4.7.3 Engine Coolant ‹ 4.8.1 Check Engine OIL Level‹ 4.8.11 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.9.1 Cleaning the Generator ‹ 4.8.13 Coolant Change‹ 4.9.3 Battery Maintenance ‹ 4.9.4 Battery ReplacementPeriodic Replacement Parts Service Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsLiquid-cooled 15, 20 and 25 kW Generators Liquid-cooled 15, 20 and 25 kW Generators Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Page Hold Down Battery Support Battery TrayAssembly Battery Tray Battery Post Cover BlackTo B Door Battery Compartment Assy Wire 14AWG 7.5 #0 GRN/YELDuct Intake MID AL 2.5L Duct Discharge RH AL 2.5LPage Switch ROC Dpdt ON-OFF-ON Switch ROC Dpst 125V SPDHang TAG 2 Wire Start not Shown TOP, Control PanelPage Harness Ctrl PNL 2.5L Ford AL not Shown 13 17 Engine 2.5L Ford Tank Coolant RecoverySTARTER, 12 Volt NUT HEX M10-1.5 G8 YEL CHRTo Engine Cover AIR Cleaner Body Carburetor AssemblyGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 40KW 1P Direct HSB 3.9L ChryslerPipe Exhaust 2.5L Ford Pipe Muffler OUTMuffler 2.5L Ford Saddle 2 InchCover Connector Housing Housing Governor ConnectorASM Motor Stepper Harn GOV 2.5L FordBarbed STR 1/4 NPT X 3/8 HOSE, 2.5L Ford LowerALM Radiator 2.5L FordInstallation Diagram Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following

005030-0 (15kW), 005031-0 (25kW) specifications

Generac has long been recognized as a leader in backup power solutions, and its 005031-0 (25kW) and 005030-0 (15kW) home standby generators exemplify the brand's commitment to reliability and performance. Designed for residential use, these generators provide peace of mind during outages, ensuring that homes remain powered even in the most challenging conditions.

One of the standout features of both models is their advanced Generac G-Force engine, which is engineered for longevity and impressive power output. The G-Force engine is built from the ground up for generator use, refined to handle the unique demands of continuous operation. This results in a highly durable system that requires little to no maintenance, making it a favored choice for homeowners looking for a reliable energy solution.

Another important characteristic is the True Power technology featured in both generators. This technology delivers clean, stable power that is safe for sensitive electronics and appliances. It ensures that devices such as computers and medical equipment operate smoothly without the risk of damage from power fluctuations. Additionally, the Generac 005031-0 and 005030-0 generators are equipped with the Quiet-Test mode, allowing them to run at lower RPMs during routine weekly self-tests. This innovation significantly reduces the noise produced during tests, making it less disruptive for residents.

Furthermore, these generators come with a user-friendly interface and a mobile link app, enabling homeowners to monitor their generator's performance remotely via a smartphone. This feature enhances convenience, allowing users to receive alerts and notifications about their generator's status, maintenance needs, and operation conditions right from their devices.

Both the 25kW and 15kW models are also designed with a robust transfer switch, which seamlessly shifts power from the grid to the generator in case of any outages. This automatic transfer feature ensures that homes maintain power without needing manual intervention, making them ideal for those who want uninterrupted electricity.

In terms of fuel source, both models operate on natural gas or propane, providing flexibility to homeowners regarding fuel availability and preferences. With excellent warranty options and Generac's reputation for quality, both the 005031-0 (25kW) and 005030-0 (15kW) generators stand as dependable choices for safeguarding homes from the unpredictability of power outages.