Generac 005030-0 (15kW) Engine 2.5L Ford, STARTER, 12 Volt, NUT HEX M10-1.5 G8 YEL CHR, Pass

Page 49

Section 8 - Exploded Views and Parts Lists

Liquid-cooled 15, 20 and 25 kW Generators

Engine — Drawing No. 0E9918-F

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E9909

REF

ENGINE 2.5L FORD

35

0E9930

1

HEAT SHIELD, EXHAUST MANIFOLD

2

0E9739

1

PULLEY, 2.5L FORD WATER PUMP

36

049821

3

SCREW SHC M8-1.25 X 30 G12.9

3

049814

8

SCREW HHC M10-1.5 X 25 G8.8

37

0E9747

1

STARTER, 12 VOLT

4

0F0001

1

CLUTCH, COOLING FAN 2.5L FORD

38

043116

5

SCREW HHC M6-1.0 X 12 G8.8

5

0D3488B

1

SERPENTINE BELT - 40.85" LENGTH

39

022473

6

WASHER FLAT 1/4-M6 ZINC

6

0A8584

1

SWITCH,OIL PRESSURE,10PSI,2POL

40

045772

2

NUT HEX M10-1.5 G8 YEL CHR

7

0E0561

1

ASSY WATER LEVEL SENSOR C/E

41

064416

2

SCREW HHC M10-1.5 X 45 G8.8

 

 

 

PL

42

0F0252

1

SPRING BUSHING

8

0A6751

1

SW-TMP 245DEG 3/8NPT

43

0E9868

1

ALTERNATOR, D.C

9

035579

1

BUSHING REDUCER 1/4 TO 1/8

44

0F0035

1

BRKT,D.C. ALTERNATOR(MACHINED)

10

026925

1

PLUG STD PIPE 3/8 STEEL SQ HD

45

026082

1

SCREW HHC 3/8-16 X 2-1/4 G5

11

0E9611

1

MANIFOLD, INTAKE (MACHINED)

46

0E9928

1

TENSIONER, D.C. ALTERNATOR

 

 

 

(STEPPER MOTOR)

47

0F0383

1

HOSE,2.5L FORD COOLANT BY-

 

0E9611A

1

MANIFOLD INTAKE MACH BOSCH32

 

 

 

 

PASS

 

 

 

(BOSCH GOV.) (NOT SHOWN)

48

057823

2

CLAMP HOSE #10 .56-1.06

12

0E9681

1

GASKET, 2.5L FORD INTAKE MAN.

49

0E9737

1

LOWER HOSE ADAPTER,2.5L FORD

13

039253

4

SCREW HHC M8-1.25 X 20 G8.8

50

0F0393

1

O-RING 1-3/16 X 1-7/16 X 1/8

14

097962

4

SCREW SHC M6-1.0 X 25 G12.9 ZP

51

045757

2

SCREW HHC M6-1.0 X 25 G8.8

15

022145

8

WASHER FLAT 5/16-M8 ZINC

52

069860C

1

HOSE OIL DRAIN ASSY 21"

16

022097

11

WASHER LOCK M6-1/4

53

048031J

REF

HOSE CLAMP BAND 5/8"

17

022129

16

WASHER LOCK M8-5/16

54

055596

1

BARBED STR 3/8NPT X 3/8

18

043107

11

SCREW HHC M8-1.25 X 25 G8.8

55

077456

1

ADAPTER M12-1.75 3/8NPT

19

022131

19

WASHER FLAT 3/8-M10 ZINC

56

052677

1

WASHER NYLON .50 X .87 X .06

20

046526

22

WASHER LOCK M10

57

049813

1

NUT HEX M6 X 1.0 G8 YEL CHR

21

052625

2

SCREW SHC M10-1.5 X 35 G12.9

58

0E9738A

1

DIPSTICK TUBE, 2.5L FORD

22

0E9708

2

ENGINE FOOT, 2.5L FORD

59

0F1132

1

COVER, R/H SIDE ENGINE

23

0E9738

1

DIPSTICK, 2.5L FORD

 

 

 

 

ADAPTOR

24

0E9929

1

BRACKET, DIPSTICK TUBE

60

0F1133

1

COVER, L/H SIDE ENGINE ADAPTOR

25

0F0230

1

FAN 16" COOLING

61*

059355

8

SCREW SHC M10-1.50 X 50 G12.9

26

0E9834

1

HARNESS, 2.5L FORD ENGINE (NOT

62

076749

1

TANK COOLANT RECOVERY

 

 

 

SHOWN)

63

029032

1

HOSE 9/32 ID (39"LG)

 

0E9834A

1

HARNESS,2.5L FORD (BOSCH GOV.)

64

0F1433

1

BRACKET,2.5L FORD WATER

 

 

 

(NOT SHOWN)

 

 

 

 

BOTTLE

27

0D5417

6

SCREW HHC M10-1.0 X 25 G10.9

65

070007

3

WASHER FLAT M6 SS

28

0E5048B

1

FLEXPLATE 2.5L FORD

66

070005

3

WASHER LOCK M6 SS

29

0E9655

1

ADAPT CASTING MACH 2.5L FORD

67

080826

3

SCREW HHC M6-1.0 X 12 SS

30

057192

4

SCREW SHC M10-1.5 X 30 G12.9

68

045771

1

NUT HEX M8-1.25 G8 YEL CHR

31

060619

2

SCREW SHC M10-1.50 X 40 G12.9

69

048031C

2

CLAMP HOSE BAND 1/4

32

0E8940

1

SPACER FLEXPLATE HSB

 

 

 

 

 

33

0E9680

1

GASKET, 2.5L FORD EXHAUST MAN.

 

* NOTE: TORQUE TO 44 FT/LBS.

 

34

0E9609

1

MANIFOLD, EXHAUST ( MACHINED)

 

 

 

 

 

47

Image 49
Contents This manual should remain with the unit ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards ‹ Standards Index Electrical HazardsAutomatic Transfer Switch ATS Mode Transfer SwitchEngineered Transfer Switch Wire Start GTS Mode Generator‹ 1.8.2 High Coolant Temperature Switch ‹ 1.8.1 LOW OIL Pressure SwitchMain Circuit Breaker Generator Fuel SystemLifting the Generator UnpackingFuel Consumption SpecificationsAWSF-52-C Coolant Recommendations Before InstallationEngine OIL Recommendations Generator Mounting Support Generator Location‹ 2.1.1 Nfpa Standards ‹ 2.1.2 Other Published StandardsTotal Circuit Isolation Method Basic Standby Electric SystemGrounding the Generator Emergency Circuit Isolation MethodGenerator AC Neutral Connections Connection Diagram ATS ModeConnection Diagram GTS Mode ‹ 2.11.1 Vented Batteries Battery InstallationPreparation Before START-UP Manual Transfer START-UP Control Console ComponentsBat Red Oil Red Temp Red Speed Red Crank Red Engine Governor Gain AdjustmentsAutomatic Operation Manual Retransfer ShutdownWeekly Exercise Cycle Voltage Regulator Adjustment Control Board DIP Switch SettingsIntake Manifold Procedure Exhaust Manifold ProcedureCooling System Cylinder Head ProcedureOverload Protection for Engine DC Electrical System Checking Fluid Levels‹ 4.8.2 Check Battery ‹ 4.7.2 Battery Fluid ‹ 4.8.6 Perform Visual Inspection‹ 4.7.3 Engine Coolant ‹ 4.8.1 Check Engine OIL Level‹ 4.8.11 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.9.1 Cleaning the Generator ‹ 4.8.13 Coolant Change‹ 4.9.4 Battery Replacement ‹ 4.9.3 Battery MaintenancePeriodic Replacement Parts Service Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsLiquid-cooled 15, 20 and 25 kW Generators Liquid-cooled 15, 20 and 25 kW Generators Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Page Hold Down Battery Support Battery TrayAssembly Battery Tray Battery Post Cover BlackTo B Door Battery Compartment Assy Wire 14AWG 7.5 #0 GRN/YELDuct Intake MID AL 2.5L Duct Discharge RH AL 2.5LPage Switch ROC Dpdt ON-OFF-ON Switch ROC Dpst 125V SPDHang TAG 2 Wire Start not Shown TOP, Control PanelPage Harness Ctrl PNL 2.5L Ford AL not Shown 13 17 Engine 2.5L Ford Tank Coolant RecoverySTARTER, 12 Volt NUT HEX M10-1.5 G8 YEL CHRTo Engine Cover AIR Cleaner Body Carburetor AssemblyGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 40KW 1P Direct HSB 3.9L ChryslerPipe Exhaust 2.5L Ford Pipe Muffler OUTMuffler 2.5L Ford Saddle 2 InchCover Connector Housing Housing Governor ConnectorASM Motor Stepper Harn GOV 2.5L FordBarbed STR 1/4 NPT X 3/8 HOSE, 2.5L Ford LowerALM Radiator 2.5L FordInstallation Diagram MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following

005030-0 (15kW), 005031-0 (25kW) specifications

Generac has long been recognized as a leader in backup power solutions, and its 005031-0 (25kW) and 005030-0 (15kW) home standby generators exemplify the brand's commitment to reliability and performance. Designed for residential use, these generators provide peace of mind during outages, ensuring that homes remain powered even in the most challenging conditions.

One of the standout features of both models is their advanced Generac G-Force engine, which is engineered for longevity and impressive power output. The G-Force engine is built from the ground up for generator use, refined to handle the unique demands of continuous operation. This results in a highly durable system that requires little to no maintenance, making it a favored choice for homeowners looking for a reliable energy solution.

Another important characteristic is the True Power technology featured in both generators. This technology delivers clean, stable power that is safe for sensitive electronics and appliances. It ensures that devices such as computers and medical equipment operate smoothly without the risk of damage from power fluctuations. Additionally, the Generac 005031-0 and 005030-0 generators are equipped with the Quiet-Test mode, allowing them to run at lower RPMs during routine weekly self-tests. This innovation significantly reduces the noise produced during tests, making it less disruptive for residents.

Furthermore, these generators come with a user-friendly interface and a mobile link app, enabling homeowners to monitor their generator's performance remotely via a smartphone. This feature enhances convenience, allowing users to receive alerts and notifications about their generator's status, maintenance needs, and operation conditions right from their devices.

Both the 25kW and 15kW models are also designed with a robust transfer switch, which seamlessly shifts power from the grid to the generator in case of any outages. This automatic transfer feature ensures that homes maintain power without needing manual intervention, making them ideal for those who want uninterrupted electricity.

In terms of fuel source, both models operate on natural gas or propane, providing flexibility to homeowners regarding fuel availability and preferences. With excellent warranty options and Generac's reputation for quality, both the 005031-0 (25kW) and 005030-0 (15kW) generators stand as dependable choices for safeguarding homes from the unpredictability of power outages.