Generac 005031-0 (25kW), 005030-0 (15kW) Generator, Automatic Transfer Switch ATS Mode

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Section 1 - General Information

Liquid-cooled 15, 20 and 25 kW Generators

1.1GENERATOR

This equipment is a liquid-cooled, engine-driven gen- erator set. The generator is designed to supply elec- trical power that operates critical electrical loads during utility power failure. The unit has been facto- ry-installed in a weather resistant, all metal enclosure and is intended for outdoor installation only. Use this generator as a source of electrical power for the oper- ation of 120 and/or 240VAC, single-phase loads.

These models are available. They are rated as follows:

Model 005031-0:Provides 25,000 watts (25 kW) of single- phase power.

Model 005028-0:Provides 20,000 watts (20 kW) of single- phase power.

Model 005030-0:Provides 15,000 watts (15 kW) of single- phase power.

If this generator is used to power electrical load

!circuits normally powered by a utility power source, it is required by code to install a trans- fer switch. The transfer switch must effectively isolate the electric system from the utility distri- bution system when the generator is operating (NEC 701). Failure to isolate an electrical system by such means results in damage to the genera- tor and may also result in injury or even death to utility power workers due to backfeed of electrical energy.

1.2TRANSFER SWITCH

This generator system is intended to be used with a matched automatic transfer switch. It may be supplied in either a NEMA 1 enclosure or a NEMA 3R enclo- sure. The NEMA 1 enclosure is intended for indoor use only. The NEMA 3R enclosure is weather proof and can be used indoors or outdoors. Follow these rules:

Install the transfer switch on a firm, sturdy sup- porting structure.

To prevent switch distortion, level the switch if nec- essary. This can be done by placing washers between the switch enclosure and the mounting surface.

Never install the switch where water or any corro- sive substance might drip onto the enclosure.

Protect the switch at all times against excessive moisture, dust, dirt, lint, construction grit and cor- rosive vapors.

If a transfer switch is not included, one may be pur- chased separately from an Authorized Dealer.

1.3AUTOMATIC TRANSFER SWITCH

(ATS MODE)

When this generator, along with an HS Type automat- ic transfer switch has been installed and connected, a circuit board in the generator control panel con- stantly monitors the utility voltage and controls the operation of the transfer switch.

In ATS Mode utility voltage sensing, weekly exercis- ing, and load transferring is under the control of the generator.

Should the utility voltage drop below a preset value, and remain at this low voltage for a preset amount of time, the generator cranks and starts. After the gen- erator starts, the transfer switch transfers the load circuits to the generator so the generator can power them. When the utility source voltage has been restored, the transfer switch re-transfers the load cir- cuits back to the utility source voltage and the gener- ator shuts down.

1.4ENGINEERED TRANSFER SWITCH

(2-WIRE START GTS MODE)

When required, the pre-packaged standby generator can be installed with an engineered W-type transfer switch which controls utility voltage sensing, weekly exercising and load transferring.

UTILITY voltage sensing, weekly exercising and load transferring is then under the control of the Engineered W-type transfer switch (GTS Mode).

1.5GENERATOR AC CONNECTION

SYSTEMS

The generator was shipped from the factory with its stator AC output leads connected in a single-phase, 3-wire generator AC connection system (Figure 1.1). The stator assembly in this system consists of a pair of stationary windings, with two leads brought out of each winding. Each single winding can supply 120 VAC, 60 Hertz. When the two windings are connected in series, a 240 VAC, 60 Hertz AC output results. Typically the two “hot” leads in the circuit are Wires No. 11 and 44. The “Neutral” leads are the junction of Wires 22 and 33.

Figure 1.2 - Main Circuit Breaker

Model

Rating

Phase

Actual Current

C/B Rating*

% over rating

Circuit Breaker

005031-0

25,000 W

1

104.2 A

125 A

120%

125A BQ2

005028-0

20,000 W

1

83.3 A

100 A

120%

100A BQ2

005030-0

15,000 W

1

62.5

70 A

112%

70A BQ2

 

 

 

* Amp Rating of C/B structured under model.

 

 

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Contents This manual should remain with the unit ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionTable of Contents General Hazards Electrical Hazards ‹ Standards IndexEngineered Transfer Switch Wire Start GTS Mode Transfer SwitchAutomatic Transfer Switch ATS Mode GeneratorMain Circuit Breaker ‹ 1.8.1 LOW OIL Pressure Switch‹ 1.8.2 High Coolant Temperature Switch Generator Fuel SystemUnpacking Lifting the GeneratorSpecifications Fuel ConsumptionAWSF-52-C Before Installation Coolant RecommendationsEngine OIL Recommendations ‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support ‹ 2.1.2 Other Published StandardsGrounding the Generator Basic Standby Electric SystemTotal Circuit Isolation Method Emergency Circuit Isolation MethodConnection Diagram ATS Mode Generator AC Neutral ConnectionsConnection Diagram GTS Mode Battery Installation ‹ 2.11.1 Vented BatteriesPreparation Before START-UP Control Console Components Manual Transfer START-UPEngine Governor Gain Adjustments Bat Red Oil Red Temp Red Speed Red Crank RedManual Retransfer Shutdown Automatic OperationWeekly Exercise Cycle Control Board DIP Switch Settings Voltage Regulator AdjustmentExhaust Manifold Procedure Intake Manifold ProcedureOverload Protection for Engine DC Electrical System Cylinder Head ProcedureCooling System Checking Fluid Levels‹ 4.7.3 Engine Coolant ‹ 4.7.2 Battery Fluid ‹ 4.8.6 Perform Visual Inspection‹ 4.8.2 Check Battery ‹ 4.8.1 Check Engine OIL Level‹ 4.9.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.8.11 Changing the Engine AIR Cleaner ‹ 4.8.13 Coolant Change‹ 4.9.3 Battery Maintenance ‹ 4.9.4 Battery ReplacementPeriodic Replacement Parts Scheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionLiquid-cooled 15, 20 and 25 kW Generators Liquid-cooled 15, 20 and 25 kW Generators Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Page Assembly Battery Tray Support Battery TrayHold Down Battery Battery Post Cover BlackTo B Duct Intake MID AL 2.5L Assy Wire 14AWG 7.5 #0 GRN/YELDoor Battery Compartment Duct Discharge RH AL 2.5LPage Hang TAG 2 Wire Start not Shown Switch ROC Dpst 125V SPDSwitch ROC Dpdt ON-OFF-ON TOP, Control PanelPage Harness Ctrl PNL 2.5L Ford AL not Shown 13 17 STARTER, 12 Volt Tank Coolant RecoveryEngine 2.5L Ford NUT HEX M10-1.5 G8 YEL CHRTo Engine GASKET, AIR Cleaner Adapter Body Carburetor AssemblyCover AIR Cleaner Bracket Fuel RegulatorLocktight Rotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 40KW 1P Direct HSB 3.9L ChryslerMuffler 2.5L Ford Pipe Muffler OUTPipe Exhaust 2.5L Ford Saddle 2 InchASM Motor Stepper Housing Governor ConnectorCover Connector Housing Harn GOV 2.5L FordALM HOSE, 2.5L Ford LowerBarbed STR 1/4 NPT X 3/8 Radiator 2.5L FordInstallation Diagram Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingThis Warranty Shall not Apply to the Following

005030-0 (15kW), 005031-0 (25kW) specifications

Generac has long been recognized as a leader in backup power solutions, and its 005031-0 (25kW) and 005030-0 (15kW) home standby generators exemplify the brand's commitment to reliability and performance. Designed for residential use, these generators provide peace of mind during outages, ensuring that homes remain powered even in the most challenging conditions.

One of the standout features of both models is their advanced Generac G-Force engine, which is engineered for longevity and impressive power output. The G-Force engine is built from the ground up for generator use, refined to handle the unique demands of continuous operation. This results in a highly durable system that requires little to no maintenance, making it a favored choice for homeowners looking for a reliable energy solution.

Another important characteristic is the True Power technology featured in both generators. This technology delivers clean, stable power that is safe for sensitive electronics and appliances. It ensures that devices such as computers and medical equipment operate smoothly without the risk of damage from power fluctuations. Additionally, the Generac 005031-0 and 005030-0 generators are equipped with the Quiet-Test mode, allowing them to run at lower RPMs during routine weekly self-tests. This innovation significantly reduces the noise produced during tests, making it less disruptive for residents.

Furthermore, these generators come with a user-friendly interface and a mobile link app, enabling homeowners to monitor their generator's performance remotely via a smartphone. This feature enhances convenience, allowing users to receive alerts and notifications about their generator's status, maintenance needs, and operation conditions right from their devices.

Both the 25kW and 15kW models are also designed with a robust transfer switch, which seamlessly shifts power from the grid to the generator in case of any outages. This automatic transfer feature ensures that homes maintain power without needing manual intervention, making them ideal for those who want uninterrupted electricity.

In terms of fuel source, both models operate on natural gas or propane, providing flexibility to homeowners regarding fuel availability and preferences. With excellent warranty options and Generac's reputation for quality, both the 005031-0 (25kW) and 005030-0 (15kW) generators stand as dependable choices for safeguarding homes from the unpredictability of power outages.