Generac 005031-0 (25kW) owner manual Basic Standby Electric System, Total Circuit Isolation Method

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Section 2 — Installation

Liquid-cooled 15, 20 and 25 kW Generators

2.4BASIC STANDBY ELECTRIC

SYSTEM

Figure 2.1 shows a schematic diagram of a basic standby electric system. Both the UTILITY power supply and the STANDBY GENERATOR output are connected to an approved transfer switch. The trans- fer switch is required by electrical code and serves the following functions:

Permits the LOAD circuits to be connected to only one power supply at a time.

Prevents electrical backfeed between the generator and the UTILITY power circuits.

Notice that both the STANDBY and the UTILITY power supplies to the transfer switch are protected against overload by a main line circuit breaker.

Figure 2.1 – Basic Standby Electric System

It must have an ampere rating equal to the total amperage rating of the emergency distribution panel circuit.

It must be installed between the building’s main distribution panel and the emergency distribution panel.

2.6TOTAL CIRCUIT ISOLATION

METHOD

When a generator capable of powering all electrical loads in the circuit is to be installed, the “Total Circuit Isolation Method” may be used. The following apply to the transfer switch in this type of system.

Ampere rating of the transfer switch must equal the ampere rating of the normal incoming utility service.

The transfer switch is installed between the utility service entrance and the building distribution panel.

2.7GROUNDING THE GENERATOR

A GROUNDING LUG (Figure 2.2) is provided on the generator mounting base for the purpose of ground- ing the frame and the external electrically conductive parts of the equipment to an approved earth ground and/or grounding rods where required by the National Electrical Code. Consult a qualified electri- cian for grounding requirements in the area. Grounding procedures must meet local regulations.

NOTE:

The manufacturer recommends the use of a Generac Power Systems transfer switch in con- junction with this generator.

2.5EMERGENCY CIRCUIT ISOLATION

METHOD

This prevents overloading the generator by keeping electrical loads below the wattage/amperage capacity of the generator. If the generator is powering only crit- ical loads, within its wattage/amperage capacity, dur- ing utility power outages, consider using the emer- gency circuit isolation method.

Critical electrical loads are grouped together and wired into a separate “Emergency Distribution Panel.” The generator only supplies electrical circuits connected to the emergency distribution panel during utility power outages. Load circuits powered by that panel must be within the wattage/amperage capacity of the generator set. The transfer switch must meet the following requirements:

DANGER

Do not connect the ground wire to any pipe that carries a flammable or explosive substance

– FIRE or an EXPLOSION may result.

Proper grounding helps protect personnel against electrical shock in the event of a ground fault condi- tion in the generator or in connected electrical devices. In addition, grounding helps dissipate static electricity that often builds up in ungrounded devices.

Figure 2.2 – Generator Grounding Lug (typical)

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Contents This manual should remain with the unit Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards ‹ Standards IndexTransfer Switch Automatic Transfer Switch ATS ModeEngineered Transfer Switch Wire Start GTS Mode Generator‹ 1.8.1 LOW OIL Pressure Switch ‹ 1.8.2 High Coolant Temperature SwitchMain Circuit Breaker Generator Fuel SystemUnpacking Lifting the GeneratorSpecifications Fuel ConsumptionAWSF-52-C Before Installation Coolant RecommendationsEngine OIL Recommendations Generator Location Generator Mounting Support‹ 2.1.1 Nfpa Standards ‹ 2.1.2 Other Published StandardsBasic Standby Electric System Total Circuit Isolation MethodGrounding the Generator Emergency Circuit Isolation MethodConnection Diagram ATS Mode Generator AC Neutral ConnectionsConnection Diagram GTS Mode Battery Installation ‹ 2.11.1 Vented BatteriesPreparation Before START-UP Control Console Components Manual Transfer START-UPEngine Governor Gain Adjustments Bat Red Oil Red Temp Red Speed Red Crank RedManual Retransfer Shutdown Automatic OperationWeekly Exercise Cycle Control Board DIP Switch Settings Voltage Regulator AdjustmentExhaust Manifold Procedure Intake Manifold ProcedureCylinder Head Procedure Cooling SystemOverload Protection for Engine DC Electrical System Checking Fluid Levels‹ 4.7.2 Battery Fluid ‹ 4.8.6 Perform Visual Inspection ‹ 4.8.2 Check Battery‹ 4.7.3 Engine Coolant ‹ 4.8.1 Check Engine OIL LevelMiscellaneous Maintenance ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.9.1 Cleaning the Generator ‹ 4.8.13 Coolant Change‹ 4.9.3 Battery Maintenance ‹ 4.9.4 Battery ReplacementPeriodic Replacement Parts Scheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionLiquid-cooled 15, 20 and 25 kW Generators Liquid-cooled 15, 20 and 25 kW Generators Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Page Support Battery Tray Hold Down BatteryAssembly Battery Tray Battery Post Cover BlackTo B Assy Wire 14AWG 7.5 #0 GRN/YEL Door Battery CompartmentDuct Intake MID AL 2.5L Duct Discharge RH AL 2.5LPage Switch ROC Dpst 125V SPD Switch ROC Dpdt ON-OFF-ONHang TAG 2 Wire Start not Shown TOP, Control PanelPage Harness Ctrl PNL 2.5L Ford AL not Shown 13 17 Tank Coolant Recovery Engine 2.5L FordSTARTER, 12 Volt NUT HEX M10-1.5 G8 YEL CHRTo Engine Body Carburetor Assembly Cover AIR CleanerGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorLocktight Rotor 390 15KW 1P Direct HSB 2.5L Ford Rotor 390 20KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 40KW 1P Direct HSB 3.9L ChryslerPipe Muffler OUT Pipe Exhaust 2.5L FordMuffler 2.5L Ford Saddle 2 InchHousing Governor Connector Cover Connector HousingASM Motor Stepper Harn GOV 2.5L FordHOSE, 2.5L Ford Lower Barbed STR 1/4 NPT X 3/8ALM Radiator 2.5L FordInstallation Diagram Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingThis Warranty Shall not Apply to the Following

005030-0 (15kW), 005031-0 (25kW) specifications

Generac has long been recognized as a leader in backup power solutions, and its 005031-0 (25kW) and 005030-0 (15kW) home standby generators exemplify the brand's commitment to reliability and performance. Designed for residential use, these generators provide peace of mind during outages, ensuring that homes remain powered even in the most challenging conditions.

One of the standout features of both models is their advanced Generac G-Force engine, which is engineered for longevity and impressive power output. The G-Force engine is built from the ground up for generator use, refined to handle the unique demands of continuous operation. This results in a highly durable system that requires little to no maintenance, making it a favored choice for homeowners looking for a reliable energy solution.

Another important characteristic is the True Power technology featured in both generators. This technology delivers clean, stable power that is safe for sensitive electronics and appliances. It ensures that devices such as computers and medical equipment operate smoothly without the risk of damage from power fluctuations. Additionally, the Generac 005031-0 and 005030-0 generators are equipped with the Quiet-Test mode, allowing them to run at lower RPMs during routine weekly self-tests. This innovation significantly reduces the noise produced during tests, making it less disruptive for residents.

Furthermore, these generators come with a user-friendly interface and a mobile link app, enabling homeowners to monitor their generator's performance remotely via a smartphone. This feature enhances convenience, allowing users to receive alerts and notifications about their generator's status, maintenance needs, and operation conditions right from their devices.

Both the 25kW and 15kW models are also designed with a robust transfer switch, which seamlessly shifts power from the grid to the generator in case of any outages. This automatic transfer feature ensures that homes maintain power without needing manual intervention, making them ideal for those who want uninterrupted electricity.

In terms of fuel source, both models operate on natural gas or propane, providing flexibility to homeowners regarding fuel availability and preferences. With excellent warranty options and Generac's reputation for quality, both the 005031-0 (25kW) and 005030-0 (15kW) generators stand as dependable choices for safeguarding homes from the unpredictability of power outages.