Baldor Automatic Emergency Pow'r Products, AE12 manual

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GENERATOR RUNS CONTINUOUSLY OR FAILS TO STOP AFTER RETRANSFER

Basic Theory –

Public Service power energizes ATS ATS holds “R” terminals open

Generator test switch or exerciser can start generator, as programmed. Public Service power drops, ATS closes “R” terminals, generator starts.

Ground fault problems in the conduit lead to the majority of continued run problems.

1.Disconnect both the “R” wires at the generator. Put generator control switch into “AUTO”.

A.Generator should start.

B.Generator should only run for 90 seconds. If so, GO TO STEP #3.

C.If the generator continues to run, allow 15 minutes.

If the generator shuts down, but not at 90 seconds, record time and contact factory.

2.Jump momentarily the “R” terminals.

A.Generator should start.

B.Generator should only run for 90 seconds. If so, GO TO STEP #3.

C.If the generator continues to run, allow 15 minutes.

If the generator shuts down, but not at 90 seconds, record time and contact factory.

3.Place generator control switch to “OFF”

A.Reconnect the “R” terminals at generator. Now, remove the ATS connections.

B.Place generator into “AUTO” setting.

C.With the “R” wires apart, the generator should not start.

If generator starts, but did not in step 1A, bad wiring exists in conduit.

D.Momentarily hold the “R” wires together. Generator should start.

E.Open connection from step “D”.

Generator should only run for 90 seconds. If so, GO TO STEP #4. If the generator continues to run, allow 15 minutes.

If the generator shuts down, but not at 90 seconds, record time and contact factory.

4.Check ATS “R” terminals.

A.If red light (or other indicator) is on at ATS, public service power is on. Terminals should be open.

B.Check manual controls of ATS (generator test, exerciser).

C.Replace control logic of ATS.

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Contents Model AE12 Generator Automatic Emergency Powr ProductsSafety Warnings Page Page Page Table of Contents Customer Connection Wiring Diagram AE12 Base Outline Drawing Forward Specifications for Your AE12 bBALDOR Generator SET Location Connection Information Page Engine Information Generator END Maintenance MaintenanceCleaning InspectingAdjustments Engine MaintenanceStorage or Long Term NON-USAGE Ordering Parts ServiceSafety Considerations General Installation & Site Selection GuidelinesNoise Considerations Cooling ConsiderationsMiscellaneous Considerations Remote Start Connections Electrical Installation GuidelinesUnits with Factory Installed Enclosure AC Power ConnectionsUnits Without Enclosure Page Gaseous Fuel Supply Piping Gaseous Fuel InformationSecondary Regulator supplied Primary Regulator not suppliedLP Tanks LP Cylinder TanksElectric fuel shut-off valves Fuel valvesManual Fuel Valves Pipe Capacity in Cubic Feet Propane GAS Flow ChartNatural GAS Flow Chart Operation Master Control SwitchPrior to Starting the Unit Controls and Their FunctionsFuse for the Control Logic Board Fault Indicator LightCircuit Breaker Possible Problems Simple TroubleshootingLOW Voltage Output Basic Description Troubleshooting for Gaseous Fuel SystemInitial Checks Problems and Possible Solutions AdjustmentsOrder of Occurrence Page GO to Starter Solenoid on Engine Generator Fails to StartPage Abbreviations AE Series InterconnectionPage Page Page Page Page Page Page Page Page For AE12 Units with Enclosure Limited Warranty Owner’s Responsibilities Page California Proposition 65 Warning