Baldor AE12 manual Generator Fails to Start, GO to Starter Solenoid on Engine

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ELECTRICAL SYSTEM

GENERATOR FAILS TO START

Test each of the following and record actual findings. If your findings do not match the values listed, contact Baldor Generators for Technical Support at (920) 236-4200.

1.With generator in “OFF” position, place meter on battery terminals in control box (Red to B+, Black to B-).

Should have 12 VDC

Record Actual:_____________

2. Repeat when generator operation switch is in the “RUN” position.

Should have 8-12 VDCRecord Actual:_____________

(A bad battery will give you lower readings)

GO TO STARTER SOLENOID ON ENGINE

3.Checking for Ohms, place one meter lead on the solenoid’s bracket. Place the other on the “B-“ in the control box.

Should have 1 ohm resistance or less. Record Actual:_____________

(Bad ground would be open reading or higher resistance)

4. Place red meter lead on small terminal at starter solenoid, black on bracket.

Should have 10 VDC or more when “cranking”. Record Actual:_____________

“Cranking” means operation switch in “RUN”, even if it does not crank right now.

5.Place red meter lead on the large solenoid terminal with wire labeled “POS”. Place black meter lead on solenoid bracket.

Should be same as battery, step 1

Record Actual:_____________

GO TO LOGIC BOARD IN CONNECTION BOX AT ENGINE END OF GENERATOR

7.On right hand relay (there are two black enclosed relays on top of the board), unplug wire labeled E1 or 6110. Place meter lead into wire terminal, black to ground stud.

Should have 12 VDC when not cranking.

 

8 – 12 when cranking.

Record

Actual:_____________

A low reading indicates a loose wire at the solenoid.

8.Remove the other terminal from the left hand relay labeled E3 or 6200. Connect the Red meter lead to the wire, black to the ground stud.

Should be 8-12 VDC when cranking.

Record Actual:_____________

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Contents Automatic Emergency Powr Products Model AE12 GeneratorSafety Warnings Page Page Page Table of Contents Customer Connection Wiring Diagram AE12 Base Outline Drawing Forward Specifications for Your AE12 bBALDOR Generator SET Location Connection Information Page Engine Information Maintenance Generator END MaintenanceCleaning InspectingEngine Maintenance AdjustmentsStorage or Long Term NON-USAGE Service Ordering PartsGeneral Installation & Site Selection Guidelines Safety ConsiderationsCooling Considerations Noise ConsiderationsMiscellaneous Considerations Electrical Installation Guidelines Remote Start ConnectionsAC Power Connections Units with Factory Installed EnclosureUnits Without Enclosure Page Gaseous Fuel Information Gaseous Fuel Supply PipingPrimary Regulator not supplied Secondary Regulator suppliedLP Tanks LP Cylinder TanksFuel valves Electric fuel shut-off valvesManual Fuel Valves Propane GAS Flow Chart Pipe Capacity in Cubic FeetNatural GAS Flow Chart Master Control Switch OperationPrior to Starting the Unit Controls and Their FunctionsFault Indicator Light Fuse for the Control Logic BoardCircuit Breaker Simple Troubleshooting Possible ProblemsLOW Voltage Output Troubleshooting for Gaseous Fuel System Basic DescriptionInitial Checks Adjustments Problems and Possible SolutionsOrder of Occurrence Page Generator Fails to Start GO to Starter Solenoid on EnginePage AE Series Interconnection AbbreviationsPage Page Page Page Page Page Page Page Page For AE12 Units with Enclosure Limited Warranty Owner’s Responsibilities Page California Proposition 65 Warning