Unigreen 11, 22, 16, 32 manual Components of the Pressure Regulator, General Instructions

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Don’t use the sprayer without having consulted the enclosed handbook

GCP 3-way

14unigreen

4.8PRESSURE REGULATOR

To use the pressure regulator, follow the instructions in the enclosed handbook scrupulously. The pressure regulator controls all of the most important spraying functions, the thorough knowledge of its functions makes work easier and more precise.

The working pressure and the maximum pressure of the sprayer are determined by the pressure regulator which also protects the circuit from overpressure in any work conditions. (In serious but very rare cases, if the connecting pipes get blocked the pressure relief valve lets the pressure off) In some setups there may be a pump that can reach a pressure of 50 bar controlled by a regulator designed for 20 bar. In this case the maximum pressure that can be reached is 20 bar.

The regulators can be manual, mounted on the sprayer or at a distance to make the controls easier to use; or electrical with a control panel in the cabin. There are also regulator versions with mechanical remote controls with a cable. If the tractor has a waterproof cabin the use of electrical controls is obligatory.

4.8.1 COMPONENTS OF THE PRESSURE REGULATOR

Below you will find the indications for the main models fitted on Unigreen products.

A main ON-OFF command: “open” lets the fluid flow into the circuit in use; “closed” empties the tank.

B maximum pressure valve: adjusted by hand with the relevant knob (drains the excess liquid when the set pressure is reached).

C boom section tap: opens the corresponding boom or drains to the compensation regulator (G).

D auxiliary tap: can be used for various accessories (it is always manual). E volumetric pressure valve (proportional):

(when present) it regulates the spraying pressure. The valve automatically compensates variations in speed (within the scope of the same gear ratio), keeping the quantity of liquid supplied per surface unit (litres/hectare) unchanged.

Fself-cleaning filter: filters the delivery liquid.

G compensation regulators: suitably regulated, these make it possible to keep the pressure constant when one or more sections of jets is closed, they don’t influence treatments with the boom fully open.

H manometer: indicates the working pressure.

Connections:

R1 supply union

R2 drain union

R3 volumetric drain union

R4 boom section delivery union

R5 auxiliary delivery union

Control box for ERGO and REMO electrical regulators

I1 main control valve switch

I2 volumetric pressure valve switch (proportional)

I3 boom section valves switches

4.8.2 GENERAL INSTRUCTIONS

When using the pressure regulator, scrupulously observe the instructions in the enclosed handbook, below you will find generic indications for the major mod- els fitted by Unigreen.

All the regulation and adjustment tests must be carried out with clean wa- ter.

Pressure regulators without a volumetric valve (GCP3-way - RPN - RVA) Adjusting the maximum pressure valve

=put main control A in the drain position (“OFF”).

=loosen the hand wheel of maximum pressure valve B completely (anticlock- wise).

=start the pump by activating the power-takeoff of the tractor at 540rpm

=open main control A (position “ON”), the manometer will be activated

=open all of the section valves C (position “ON”)

=adjust maximum pressure valve B to the working value (in any case less than the safe maximum pressure the system can reach).

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Contents USE and Maintenance Manual 10/2007Summary Hand Lances Hose Reel Maintenance Improper use GuaranteeComposition of the Manual Product Responsibility Unigreen spa is not responsible ifKey to the symbols Prohibited USE Using Chemical ProductsIntended USE RecommendationsWeather Conditions Machines Designed to be Used only with Clean WaterCharacteristics and Specifications Driving on the RoadUSER’S Instructions Description of the Machine Noise Level of the MachineStandards of Reference Preliminary Checks Work StationsHand Washing Tanks Transporting and Moving the MachineStandard Version Elevator Coupling Towed Sprayers ParkingTractor Coupling Parking Foot Wheel Spacing AdjustmentHook Version Homologated Hydraulic Connection to the Distributors Cardan ShaftPump Suction FilterControl box for Ergo and Remo electrical regulators Pressure RegulatorComponents of the Pressure Regulator General InstructionsSpraying Computer Optional Manual Premixing Filling the TankMixing Premixer on Cover OptionalTOP-Mix S41 Premixer on Hopper with TIN Washer OptionalHOW to USE the LP83 Incorporator Washing with Full Tank Optional Washing the SprayerCircuit Washer and Tank Washer Exceed a height of 4 meters Horizontal Booms for Herbacious CultivationsHydraulic Herbicide Booms Indipendent Hydraulic PlantVariable Geometry AIR-ASSISTED BoomsSELF-LEVELING Devices Description of Type of Jets LiftingDistrubution with Herbicide Boom Description of Type of NozzlesUseful Information =600xQHose Reel MarkerHand Lances Routine Maintenance MaintenanceProgrammed Maintenance TAB. N Extraordinary MaintenanceMaterials for Demolition Putting Back Into Service After Winter LayupDemolition and Disposal Electrical and Electronic Apparatus Waste EeawUnigreen TAB.1 Characteristics Nozzles ISO Arancio Orange Verde Green Giallo Yellow BLU Blue Rosso REDTAB.2 Characteristics Nozzles Conical ISO Rosso RED Marrone BrownTAB.3-4 Capacity Hand Lances 2500 TAB.5-6 Spraying Tables50 h 300 h Table of Programmed Maintenance OperationPROBLEMS, Causes and Solutions TAB.12A Allowed Fittings TAB aTAB b TAB.12B Allowed FittingsIlpolietilene Rotazionale Member of the group