Sanyo PLC-XU45 service manual Mechanical Disassemblies, Cabinet Top and Control Panel removal

Page 8

Mechanical Disassemblies

Mechanical disassemble should be made following procedures in numerical order. Following steps show the basic procedures, therefore unnecessary step may be ignored.

Caution:

The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.

zCabinet Top and Control Panel removal

1 Remove 4 screws A (M3x6) to take the Cabinet Top Ass’y upward off.

2 Remove the Control Panel off from the Cabinet Top by lifting the edge of control panel.

Control panel

A

A

A

xMain Board removal

1 Remove 8 screws (M3x6) to take the Main Board upward off.

Screws Expression (Type Diameter x Length) mm

 

 

T type

 

M Type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cabinet top

A

Fig.1

Main Board

Fig.2

-8-

Image 8
Contents PLC-XU46 PLC-XU46 PLC-XU45Contents Safety Instructions Do not Attempt to Servicing Remote Control UnitSpecifications Adjustments after Parts Replacement Optical Adjustments Electrical AdjustmentsCircuit Protections Type T4.0AH 250V Fuse Little Fuse INC. TypePossible causes RecommendationMain Board removal Mechanical DisassembliesCabinet Top and Control Panel removal AV, DVI, Temp Board and Speaker removal Front Panel and R/C Board removalTemp board DVI boardLamp Ballast Unit removal Filter Board removalIsolation sheet Lamp ballast board SW902 Filter boardPower Box Cover and FansFN901, FN906 removal Optical Unit removalPower and P.F. Board removal ⁄0Fan FN905 removal ⁄1Fans FN902, FN903, FN904 removalProjection Lens removal Integrator Lens-In disassemblyOptical Parts Disassemblies Condenser lens disassembly Condenser Lens-Out disassemblyHolder Relay Lens-Out disassemblyPolarized Glass-In removal Polarized Glass-Out/Pre-Polarized Glass removal Optical Unit Top removalLCD Panel Prism Ass’yLocations and Directions Key No. DescriptionColor Shading Correction LCD Panel/Prism Ass’y ReplacementLCD Panel/Prism Ass’y removal How to check Lamp Replace Counter Lamp ReplacementHow to reset Lamp Replace Counter B-CONTRAST Adjustment Optical AdjustmentsContrast adjustment Condenser Lens adjustment Green b Slot B Moving of slot B Slot D Moving of Slot DCondenser Lens-Out adjustment Cyan a Slot B Moving of slot B Moving of slot DSlot D Moving of slot D Relay lens-Out adjustmentWhite a Slot B a Moving of slot B Electrical Adjustments IC1801 is not defectiveOutput Voltage adjustment For PLC-XU45 Output Voltage adjustment For PLC-XU46Fan Voltage adjustment For PLC-XU45 Fan Voltage adjustment For PLC-XU46X12 Pedestal adjustment C12 NRS adjustmentV12 Signal Center adjustment Black Level adjustmentPC Offset adjustment M12 PC Gain adjustmentAV Gain adjustment Common Center adjustmentAdjustment ⁄01 Gamma Shift adjustment⁄11 White Balance adjustment TB1274 CXA2101TA1318 LP05 TurboGroup 10 Option Fan ControlGroup 500 ADC Group 510 Ntsc GakakuGroup 513 Hdtv 1080i-50 Gakaku Group 514 Hdtv 1035i GakakuGroup 515 Hdtv 720p Gakaku Group 516 Hdtv 575p GakakuTest Points and Locations Main BoardTroubleshooting Abnormality occurs on the power circuitIC801 F601Fuse Thermal sw. Interlock sw No picture from Video source No picture from DVI sourceNo picture from both of Video and Computer sources No picture from all of sourcesVideo Signal processing diagrams No audio signals at AV input circuit Incorrect operation of VIDEO/COMPUTER mode switchingNo audio output signal at speaker No power supply at audio circuitControl Port Functions System Control & I/O Port Table IC801Control Port Functions IIC Bus DA Converter IC1831 Port Functions IIC Bus I/O Expander IC1851 Port FunctionsIIC Bus I/O Expander IC2181 Port Functions IIC Bus DA Converter IC2571 Port Functions IIC Bus DA Converter IC2161 Port FunctionsIIC Bus DA Converter IC1581 Port Functions Drive TP52R/TP201R Drive TP52G/TP201G Drive TP52B/TP201G WaveformVIDEO-IN Sync OUT IC4101-29 Sync OUT IC4101-28 Sync in TP205Sync Drive TP62H Sync Drive TP62V DHS Tpdhs DVS Tpdvs Ballast SW TP28LCleaning Cleaning with air sprayIC Block Diagrams BA7078AF Selector, IC6241 CXA2101AQ RGB Matrix, IC4101 IC Block Diagrams L3E07050 Color, Gamma Correction & Timing Controller , IC401 ML60851 USB I/F, IC9801 M62393 D/A, IC2571 TB1274AF Video Decoder, IC1101 TA1318N AFC Detector, IC6171 IC Block Diagrams Page Electrical Parts List Read Description in the parts listOUT of Circuit Board Assemblied Boards ME3-XU4500, PLC-XU45 KEY SW Board610 292 5609 ASSY,PWB,KEY SW MS6A Assemblied Boards MF3-XU4600, PLC-XU46AV Board 610 299 7330 ASSY,PWB,AV MK8ATransistor Integrated CircuitNP-ELECT Coil DVI Board610 299 7347 ASSY,PWB,DVI MK8A Power Board 610 301 0939 ASSY,PWB,POWER MK8A610 305 8641 ASSY,PWB,POWER MF3A For ME3-XU4500, PLC-XU45MT-POLYEST 0.047U K MF3-XU4600, PLC-XU46 Transformer610 305 8658 ASSY,PWB,P.F. MF3A Board610 301 0946 ASSY,PWB,P.F. MK8A 610 301 0953 ASSY,PWB,LINE Filter MK8A Main BoardLine Filter Board 405 014 4608 2SC2412K T146 173 9803 2SC3928A1R 015 8704 IC MM1031XM SN74AHCT1G14DBVR C1539 403 164 0204 403 373 C5217 403 164 0204 Network RB413 645 037 0663 Network 22X4 0.063W R1132 R152 401 8104 R2546 401 105 7909 R336 401 7909 R433 401 105 3901 Fusible Diode Integrated Circuit Temp Board610 304 8932 ASSY,PWB,TEMP ME3A AC Cord AccessoriesRemote Control Mechanical Parts List Optical Parts 67 Red Green Blue Polarized glass Optical filterWV52-a Model PLC-XU46 Model PLC-XU45Mechanical Parts List Chassis Parts Cabinet Parts ScrewsOptical Parts Page Diagrams & Drawings Schematic Diagrams Printed Wiring Board DrawingsPLC-XU45 PLC-XU46Parts description and reading in schematic diagram Resistor ReadingCircuit Block Diagram 5VS 3VS5VS 5VDVI 5VD 9V MCIDVI Sideb Printed Wiring Board DiagramsAV Sidea DVI Sidea Temp Sidea Main SideaSidea Main Sideb SidebTemp Sideb IC5211Power Sidea Power Sideb K6SK6R IC671KEY SW Sidea Line Filter SideaKEY SW Sideb K6BA10 Schematic Diagrams PLC-XU45,46 A11 Left Line Filter BaordIC681 FA7701VSchematic Diagrams PLC-XU45,46 A11 Right Ower SupplyAudio Schematic Diagrams PLC-XU45,46 A12 LeftIC6171 Schematic Diagrams PLC-XU45,46 A12 Right TA1318AFSchematic Diagrams PLC-XU45,46 A13 Left DigitalSchematic Diagrams PLC-XU45,46 A13 Right MatriSchematic Diagrams PLC-XU45,46 A14 Left CG1/CG2-SWAD8185ARU AD8183ARUSchematic Diagrams PLC-XU45,46 A14 Right 3VS C201 TE201EIC8001 Schematic Diagrams PLC-XU45,46 A15 LeftIC301 IC1341 Schematic Diagrams PLC-XU45,46 A15 RightDigital Color Unformity Correction Timing Control Lamp Schematic Diagrams PLC-XU45,46 A16 Left50-52 Schematic Diagrams PLC-XU45,46 A16 Right SUBCPU MemorySchematic Diagrams PLC-XU45,46 A17 Left ColorUniformity & Gamma CorrectionShift Schematic Diagrams PLC-XU45,46 A17 RightLevel Schematic Diagrams PLC-XU45,46 A18 Left Schematic Diagrams PLC-XU45,46 A18 Right Pin description of diode, transistor and IC IC IC