Sanyo PLC-XU45 service manual F601, Fuse Thermal sw. Interlock sw, IC801

Page 36

Troubleshooting

Power supply drive and protection diagrams and locations

SW902

F601

SW904

IC2881

IC4881

AC IN

FN901

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FN902

FN903

FN904

 

 

 

 

 

 

 

 

F601

SW902

SW904

P.F BOARD

 

LAMP BALLAST UNIT

LAMP Ass'y

 

 

 

IC4881

 

 

 

Fuse

Thermal sw. Interlock sw.

1

1

 

 

TEMP. SENS.

 

 

 

K6D

 

CB1

3

1

 

 

 

 

 

 

 

 

 

3

3

 

5

2

 

 

 

TSW611

 

CB2

 

K48E

 

 

 

 

 

 

IC611

1

4

3

 

P.F.CONTROL

2

1

5

TEMP. SENSOR

 

 

 

 

BOARD

 

 

 

K6E

 

 

 

FN905

 

 

1

 

4

 

7

 

 

FN906

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

4

K8B

 

 

 

1

4

7

3

2

3

5

 

 

1

 

 

K6F

2

1

K8H 5

K8N

 

K8E

 

 

 

37-38

 

 

K8P

 

 

 

 

 

Fan Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SDA

SCL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K6S

K8S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC681

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

15.5V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LAMP_ERR

 

 

 

 

Failure: High

 

 

 

 

 

 

 

 

 

K6J

 

 

 

 

 

 

 

 

 

 

 

Power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

6V

 

 

 

 

 

 

SW1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC2881

 

 

 

 

 

 

 

 

 

 

 

 

Oscillator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TEMP.SENSOR

 

 

 

IC671

 

 

 

 

 

 

 

 

 

 

Circuit

 

 

 

BSTLAMP_

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

K6K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

K6M

 

 

 

 

 

 

-6V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

2

 

K6L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Failure: Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Failure: Low

47

80 81

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P-FAIL

 

 

 

 

 

 

 

 

13-14

 

 

 

 

 

 

 

 

 

 

P-FAIL

 

 

 

 

 

48

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC1871

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BUFFER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q661

 

 

 

 

 

 

 

 

 

 

 

On: High

 

 

 

 

 

 

 

 

 

 

 

 

 

18

2

 

On: High

82

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15.5V

 

 

 

 

 

 

 

 

 

9-10

 

 

 

 

 

LAMP_BST_SW1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K6S

K8S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC1881

 

IC1851

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D/A

 

 

 

 

 

IC801

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BUFFER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SCL

80

 

 

SUB CPU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECO_SW1

 

 

14

6

 

 

12

 

2

SDA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

81

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LAMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LAMP_SW1

 

 

12

8

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On: Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

39

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On: High

 

 

 

 

 

 

 

BALAST_AC1

 

 

11

 

On: High

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5V_SW

 

 

 

 

 

 

 

 

 

On: High

15-16

 

 

 

 

 

5V_SW

 

 

3

17

 

On: High

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAN DRIVE1

 

 

 

 

 

 

 

 

 

 

 

 

 

11-12

 

 

 

 

 

FAN DRIVE1

 

 

5

15

 

 

 

 

 

 

 

41

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER BOARD

MAIN BOARD

-36-

Page 35 Page 37
Image 36
Page 35 Page 37
Contents PLC-XU46 PLC-XU46 PLC-XU45Contents Safety Instructions Do not Attempt to Servicing Remote Control UnitSpecifications Adjustments after Parts Replacement Optical Adjustments Electrical AdjustmentsCircuit Protections Type T4.0AH 250V Fuse Little Fuse INC. TypePossible causes RecommendationMechanical Disassemblies Cabinet Top and Control Panel removalMain Board removal AV, DVI, Temp Board and Speaker removal Front Panel and R/C Board removalTemp board DVI boardLamp Ballast Unit removal Filter Board removalIsolation sheet Lamp ballast board SW902 Filter boardPower Box Cover and FansFN901, FN906 removal Optical Unit removalPower and P.F. Board removal ⁄0Fan FN905 removal ⁄1Fans FN902, FN903, FN904 removalIntegrator Lens-In disassembly Optical Parts DisassembliesProjection Lens removal Condenser lens disassembly Condenser Lens-Out disassemblyRelay Lens-Out disassembly Polarized Glass-In removalHolder Polarized Glass-Out/Pre-Polarized Glass removal Optical Unit Top removalLCD Panel Prism Ass’yLocations and Directions Key No. DescriptionLCD Panel/Prism Ass’y Replacement LCD Panel/Prism Ass’y removalColor Shading Correction Lamp Replacement How to reset Lamp Replace CounterHow to check Lamp Replace Counter Optical Adjustments Contrast adjustmentB-CONTRAST Adjustment Condenser Lens adjustment Green b Slot B Moving of slot B Slot D Moving of Slot DCondenser Lens-Out adjustment Cyan a Slot B Moving of slot B Moving of slot DRelay lens-Out adjustment White a Slot B a Moving of slot BSlot D Moving of slot D Electrical Adjustments IC1801 is not defectiveOutput Voltage adjustment For PLC-XU45 Output Voltage adjustment For PLC-XU46Fan Voltage adjustment For PLC-XU45 Fan Voltage adjustment For PLC-XU46X12 Pedestal adjustment C12 NRS adjustmentV12 Signal Center adjustment Black Level adjustmentPC Offset adjustment M12 PC Gain adjustmentAV Gain adjustment Common Center adjustment⁄01 Gamma Shift adjustment ⁄11 White Balance adjustmentAdjustment TB1274 CXA2101TA1318 LP05 TurboGroup 10 Option Fan ControlGroup 500 ADC Group 510 Ntsc GakakuGroup 513 Hdtv 1080i-50 Gakaku Group 514 Hdtv 1035i GakakuGroup 515 Hdtv 720p Gakaku Group 516 Hdtv 575p GakakuTest Points and Locations Main BoardTroubleshooting Abnormality occurs on the power circuitF601 Fuse Thermal sw. Interlock swIC801 No picture from Video source No picture from DVI sourceNo picture from both of Video and Computer sources No picture from all of sourcesVideo Signal processing diagrams No audio signals at AV input circuit Incorrect operation of VIDEO/COMPUTER mode switchingNo audio output signal at speaker No power supply at audio circuitControl Port Functions System Control & I/O Port Table IC801Control Port Functions IIC Bus I/O Expander IC1851 Port Functions IIC Bus I/O Expander IC2181 Port FunctionsIIC Bus DA Converter IC1831 Port Functions IIC Bus DA Converter IC2161 Port Functions IIC Bus DA Converter IC1581 Port FunctionsIIC Bus DA Converter IC2571 Port Functions Waveform VIDEO-INDrive TP52R/TP201R Drive TP52G/TP201G Drive TP52B/TP201G Sync OUT IC4101-29 Sync OUT IC4101-28 Sync in TP205Sync Drive TP62H Sync Drive TP62V DHS Tpdhs DVS Tpdvs Ballast SW TP28LCleaning Cleaning with air sprayIC Block Diagrams BA7078AF Selector, IC6241 CXA2101AQ RGB Matrix, IC4101 IC Block Diagrams L3E07050 Color, Gamma Correction & Timing Controller , IC401 ML60851 USB I/F, IC9801 M62393 D/A, IC2571 TB1274AF Video Decoder, IC1101 TA1318N AFC Detector, IC6171 IC Block Diagrams Page Electrical Parts List Read Description in the parts listOUT of Circuit Board Assemblied Boards ME3-XU4500, PLC-XU45 KEY SW Board610 292 5609 ASSY,PWB,KEY SW MS6A Assemblied Boards MF3-XU4600, PLC-XU46AV Board 610 299 7330 ASSY,PWB,AV MK8ATransistor Integrated CircuitNP-ELECT DVI Board 610 299 7347 ASSY,PWB,DVI MK8ACoil Power Board 610 301 0939 ASSY,PWB,POWER MK8A610 305 8641 ASSY,PWB,POWER MF3A For ME3-XU4500, PLC-XU45MT-POLYEST 0.047U K MF3-XU4600, PLC-XU46 TransformerBoard 610 301 0946 ASSY,PWB,P.F. MK8A610 305 8658 ASSY,PWB,P.F. MF3A Main Board Line Filter Board610 301 0953 ASSY,PWB,LINE Filter MK8A 405 014 4608 2SC2412K T146 173 9803 2SC3928A1R 015 8704 IC MM1031XM SN74AHCT1G14DBVR C1539 403 164 0204 403 373 C5217 403 164 0204 Network RB413 645 037 0663 Network 22X4 0.063W R1132 R152 401 8104 R2546 401 105 7909 R336 401 7909 R433 401 105 3901 Fusible Temp Board 610 304 8932 ASSY,PWB,TEMP ME3ADiode Integrated Circuit Accessories Remote ControlAC Cord Mechanical Parts List Optical Parts 67 Red Green Blue Polarized glass Optical filterWV52-a Model PLC-XU46 Model PLC-XU45Mechanical Parts List Cabinet Parts Screws Optical PartsChassis Parts Page Diagrams & Drawings Schematic Diagrams Printed Wiring Board DrawingsPLC-XU45 PLC-XU46Parts description and reading in schematic diagram Resistor ReadingCircuit Block Diagram 5VS 3VS5VS 5VDVI 5VD 9V MCIPrinted Wiring Board Diagrams AV Sidea DVI SideaDVI Sideb Main Sidea SideaTemp Sidea Main Sideb SidebTemp Sideb IC5211Power Sidea Power Sideb K6SK6R IC671KEY SW Sidea Line Filter SideaKEY SW Sideb K6BA10 Schematic Diagrams PLC-XU45,46 A11 Left Line Filter BaordIC681 FA7701VSchematic Diagrams PLC-XU45,46 A11 Right Ower SupplySchematic Diagrams PLC-XU45,46 A12 Left IC6171Audio Schematic Diagrams PLC-XU45,46 A12 Right TA1318AFSchematic Diagrams PLC-XU45,46 A13 Left DigitalSchematic Diagrams PLC-XU45,46 A13 Right MatriSchematic Diagrams PLC-XU45,46 A14 Left CG1/CG2-SWAD8185ARU AD8183ARUSchematic Diagrams PLC-XU45,46 A14 Right 3VS C201 TE201ESchematic Diagrams PLC-XU45,46 A15 Left IC301IC8001 Schematic Diagrams PLC-XU45,46 A15 Right Digital Color Unformity Correction Timing ControlIC1341 Schematic Diagrams PLC-XU45,46 A16 Left 50-52Lamp Schematic Diagrams PLC-XU45,46 A16 Right SUBCPU MemorySchematic Diagrams PLC-XU45,46 A17 Left ColorUniformity & Gamma CorrectionSchematic Diagrams PLC-XU45,46 A17 Right LevelShift Schematic Diagrams PLC-XU45,46 A18 Left Schematic Diagrams PLC-XU45,46 A18 Right Pin description of diode, transistor and IC IC IC
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