Sanyo PLC-XU45 service manual Possible causes, Recommendation

Page 7

Circuit Protections

Warning temperature and power failure protection

The TEMP WARNING indicator flashes red and the projector will automatically turn off when the internal tempera- ture of the projector exceeds the normal temperature or when stopping cooling fans or when the internal power supply lines are failed.

Check the following possible causes and wait until stopping the TEMP WARNING indicator flashing.

Possible causes

-Air filter is clogged with dust particles. Remove dust from the air filter by following instructions in the “Air filter care and cleaning” below.

-Ventilation slots of the projector are blocked. In such an event, reposition the projector so that ventilation slots are not obstructed.

-Check if projector is used at higher temperature place (Normal operating temperature is 5 to 35 ˚C or 41 to 95˚F)

If the TEMP WARNING indicator still continues to flash, there may be defects on cooling fans or power supply cir- cuits. Please check fan operation and power supply lines referring to the “Power Supply Lines Chart”.

Air filter care and cleaning

The removable air filter prevents dust from accumulation on the surface of the projection lens and projection mirror. Should the air filter become clogged with dust particles, it will reduce the cooling fan’s effectiveness and may result in internal heat build up and reduce the life of the projector.

To clean up the air filter, follow the cleaning procedure

 

below:

 

1.

Turn the power off, and disconnect the AC power cord

 

2.

from the AC outlet.

 

Turn the projector up side down and remove an air filter

Air filter

 

by pulling the latches of them upward.

 

3. Clean the air filter with brush or wash out the dust and

 

particles.

4.Replace the air filter properly. Make sure that the air fil- ter is fully inserted.

CAUTION:

Do not operate the projector with the air filter removed. The dust is stuck on the LCD panel and the mirror, and it may spoil the fine picture image.

Do not put the small parts into the air intake vents. It may result in the malfunction of the projector. The air filter is small parts. Take care that children don’t eat or swallow it.

RECOMMENDATION

We recommend to avoid dusty, smoky place for operating the projector. Using in dusty place may cause the picture of poor quality.

When using under the dusty or smoky conditions, dust may accumulate on the LCD panel and lens inside it, and may resultantly be projected on the screen together with the picture.

When the above symptoms are noticed, please clean up the LCD panel and lens following to the “Cleaning Method”.

-7-

Image 7
Contents PLC-XU46 PLC-XU45 PLC-XU46Contents Do not Attempt to Servicing Remote Control Unit Safety InstructionsSpecifications Optical Adjustments Electrical Adjustments Adjustments after Parts ReplacementType T4.0AH 250V Fuse Little Fuse INC. Type Circuit ProtectionsRecommendation Possible causesCabinet Top and Control Panel removal Mechanical DisassembliesMain Board removal DVI board AV, DVI, Temp Board and Speaker removalFront Panel and R/C Board removal Temp boardFilter board Lamp Ballast Unit removalFilter Board removal Isolation sheet Lamp ballast board SW902Optical Unit removal Power Box Cover and FansFN901, FN906 removalPower and P.F. Board removal ⁄1Fans FN902, FN903, FN904 removal ⁄0Fan FN905 removalOptical Parts Disassemblies Integrator Lens-In disassemblyProjection Lens removal Condenser Lens-Out disassembly Condenser lens disassemblyPolarized Glass-In removal Relay Lens-Out disassemblyHolder Prism Ass’y Polarized Glass-Out/Pre-Polarized Glass removalOptical Unit Top removal LCD PanelKey No. Description Locations and DirectionsLCD Panel/Prism Ass’y removal LCD Panel/Prism Ass’y ReplacementColor Shading Correction How to reset Lamp Replace Counter Lamp ReplacementHow to check Lamp Replace Counter Contrast adjustment Optical AdjustmentsB-CONTRAST Adjustment Green b Slot B Moving of slot B Slot D Moving of Slot D Condenser Lens adjustmentCyan a Slot B Moving of slot B Moving of slot D Condenser Lens-Out adjustmentWhite a Slot B a Moving of slot B Relay lens-Out adjustmentSlot D Moving of slot D IC1801 is not defective Electrical AdjustmentsFan Voltage adjustment For PLC-XU46 Output Voltage adjustment For PLC-XU45Output Voltage adjustment For PLC-XU46 Fan Voltage adjustment For PLC-XU45Black Level adjustment X12 Pedestal adjustmentC12 NRS adjustment V12 Signal Center adjustmentCommon Center adjustment PC Offset adjustmentM12 PC Gain adjustment AV Gain adjustment⁄11 White Balance adjustment ⁄01 Gamma Shift adjustmentAdjustment CXA2101 TB1274LP05 Turbo TA1318Group 510 Ntsc Gakaku Group 10 OptionFan Control Group 500 ADCGroup 516 Hdtv 575p Gakaku Group 513 Hdtv 1080i-50 GakakuGroup 514 Hdtv 1035i Gakaku Group 515 Hdtv 720p GakakuMain Board Test Points and LocationsAbnormality occurs on the power circuit TroubleshootingFuse Thermal sw. Interlock sw F601IC801 No picture from all of sources No picture from Video sourceNo picture from DVI source No picture from both of Video and Computer sourcesVideo Signal processing diagrams No power supply at audio circuit No audio signals at AV input circuitIncorrect operation of VIDEO/COMPUTER mode switching No audio output signal at speakerSystem Control & I/O Port Table IC801 Control Port FunctionsControl Port Functions IIC Bus I/O Expander IC2181 Port Functions IIC Bus I/O Expander IC1851 Port FunctionsIIC Bus DA Converter IC1831 Port Functions IIC Bus DA Converter IC1581 Port Functions IIC Bus DA Converter IC2161 Port FunctionsIIC Bus DA Converter IC2571 Port Functions VIDEO-IN WaveformDrive TP52R/TP201R Drive TP52G/TP201G Drive TP52B/TP201G Ballast SW TP28L Sync OUT IC4101-29 Sync OUT IC4101-28Sync in TP205 Sync Drive TP62H Sync Drive TP62V DHS Tpdhs DVS TpdvsCleaning with air spray CleaningIC Block Diagrams BA7078AF Selector, IC6241 CXA2101AQ RGB Matrix, IC4101 IC Block Diagrams L3E07050 Color, Gamma Correction & Timing Controller , IC401 ML60851 USB I/F, IC9801 M62393 D/A, IC2571 TB1274AF Video Decoder, IC1101 TA1318N AFC Detector, IC6171 IC Block Diagrams Page Read Description in the parts list Electrical Parts ListOUT of Circuit Board Assemblied Boards MF3-XU4600, PLC-XU46 Assemblied Boards ME3-XU4500, PLC-XU45KEY SW Board 610 292 5609 ASSY,PWB,KEY SW MS6AIntegrated Circuit AV Board610 299 7330 ASSY,PWB,AV MK8A TransistorNP-ELECT 610 299 7347 ASSY,PWB,DVI MK8A DVI BoardCoil For ME3-XU4500, PLC-XU45 Power Board610 301 0939 ASSY,PWB,POWER MK8A 610 305 8641 ASSY,PWB,POWER MF3AMT-POLYEST 0.047U K Transformer MF3-XU4600, PLC-XU46610 301 0946 ASSY,PWB,P.F. MK8A Board610 305 8658 ASSY,PWB,P.F. MF3A Line Filter Board Main Board610 301 0953 ASSY,PWB,LINE Filter MK8A 405 014 4608 2SC2412K T146 173 9803 2SC3928A1R 015 8704 IC MM1031XM SN74AHCT1G14DBVR C1539 403 164 0204 403 373 C5217 403 164 0204 Network RB413 645 037 0663 Network 22X4 0.063W R1132 R152 401 8104 R2546 401 105 7909 R336 401 7909 R433 401 105 3901 Fusible 610 304 8932 ASSY,PWB,TEMP ME3A Temp BoardDiode Integrated Circuit Remote Control AccessoriesAC Cord Mechanical Parts List Optical Parts 67 Red Green Blue Optical filterWV Polarized glassModel PLC-XU46 Model PLC-XU45 52-aMechanical Parts List Optical Parts Cabinet Parts ScrewsChassis Parts Page PLC-XU46 Diagrams & Drawings Schematic DiagramsPrinted Wiring Board Drawings PLC-XU45Resistor Reading Parts description and reading in schematic diagramCircuit Block Diagram 5VD 9V MCI 5VS3VS 5VS 5VDVIAV Sidea DVI Sidea Printed Wiring Board DiagramsDVI Sideb Sidea Main SideaTemp Sidea IC5211 Main SidebSideb Temp SidebIC671 Power Sidea Power SidebK6S K6RK6B KEY SW SideaLine Filter Sidea KEY SW SidebA10 FA7701V Schematic Diagrams PLC-XU45,46 A11 LeftLine Filter Baord IC681Ower Supply Schematic Diagrams PLC-XU45,46 A11 RightIC6171 Schematic Diagrams PLC-XU45,46 A12 LeftAudio TA1318AF Schematic Diagrams PLC-XU45,46 A12 RightDigital Schematic Diagrams PLC-XU45,46 A13 LeftMatri Schematic Diagrams PLC-XU45,46 A13 RightAD8183ARU Schematic Diagrams PLC-XU45,46 A14 LeftCG1/CG2-SW AD8185ARU3VS C201 TE201E Schematic Diagrams PLC-XU45,46 A14 RightIC301 Schematic Diagrams PLC-XU45,46 A15 LeftIC8001 Digital Color Unformity Correction Timing Control Schematic Diagrams PLC-XU45,46 A15 RightIC1341 50-52 Schematic Diagrams PLC-XU45,46 A16 LeftLamp Memory Schematic Diagrams PLC-XU45,46 A16 RightSUB CPUCorrection Schematic Diagrams PLC-XU45,46 A17 LeftColor Uniformity & GammaLevel Schematic Diagrams PLC-XU45,46 A17 RightShift Schematic Diagrams PLC-XU45,46 A18 Left Schematic Diagrams PLC-XU45,46 A18 Right IC IC Pin description of diode, transistor and IC