Sanyo PLC-XU45 service manual Cleaning with air spray

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Cleaning

After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit.

Remove dust and other particles using air spray. If dirt cannot be removed by air spray, disassemble and clean the optical unit.

Cleaning with air spray

1.Remove the cabinet top following to “Mechanical Disassemblies”.

2.Clean up the LCD panel and polarizing plate by using the air spray from the cabinet top opening.

Caution:

Use a commercial (inert gas) air spray designed for cleaning camera and computer equipment. Use a resin- based nozzle only. Be vary careful not to damage opti- cal parts with the nozzle tip. Never use any kind of cleanser on the unit. Also, never use abrasive materials on the unit as this may cause irreparable damage.

Disassembly Cleaning

Disassembly cleaning method should only be per- formed when the unit is considerable dirty and cannot be sufficiently cleaned by air spraying alone.

Be sure to readjust the optical system after per- forming disassembly cleaning.

1.Remove the cabinet top and main units following to “Mechanical Disassemblies”.

2.Remove the optical base top following to “Optical Unit Disassemblies”. If the LCD panel needs cleaning, remove the LCD panel unit following to “LCD panel replacement”.

3.Clean the optical parts with a soft cloth. Clean extremely dirty areas using a cloth moistened with alcohol.

Caution:

The surface of the optical components consists of mul- tiple dielectric layers with varying degrees of refraction. Never use organic solvents (thinner, etc.) or any kind of cleanser on these components.

Since the LCD panel is equipped with an electronic cir- cuit, never use any liquids (water, etc.) to clean the unit. Use of liquid may cause the unit to malfunction.

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Contents PLC-XU46 PLC-XU46 PLC-XU45Contents Safety Instructions Do not Attempt to Servicing Remote Control UnitSpecifications Adjustments after Parts Replacement Optical Adjustments Electrical AdjustmentsCircuit Protections Type T4.0AH 250V Fuse Little Fuse INC. TypePossible causes RecommendationCabinet Top and Control Panel removal Mechanical DisassembliesMain Board removal Temp board AV, DVI, Temp Board and Speaker removalFront Panel and R/C Board removal DVI boardIsolation sheet Lamp ballast board SW902 Lamp Ballast Unit removalFilter Board removal Filter boardPower Box Cover and FansFN901, FN906 removal Optical Unit removalPower and P.F. Board removal ⁄0Fan FN905 removal ⁄1Fans FN902, FN903, FN904 removalOptical Parts Disassemblies Integrator Lens-In disassemblyProjection Lens removal Condenser lens disassembly Condenser Lens-Out disassemblyPolarized Glass-In removal Relay Lens-Out disassemblyHolder LCD Panel Polarized Glass-Out/Pre-Polarized Glass removalOptical Unit Top removal Prism Ass’yLocations and Directions Key No. DescriptionLCD Panel/Prism Ass’y removal LCD Panel/Prism Ass’y ReplacementColor Shading Correction How to reset Lamp Replace Counter Lamp ReplacementHow to check Lamp Replace Counter Contrast adjustment Optical AdjustmentsB-CONTRAST Adjustment Condenser Lens adjustment Green b Slot B Moving of slot B Slot D Moving of Slot DCondenser Lens-Out adjustment Cyan a Slot B Moving of slot B Moving of slot DWhite a Slot B a Moving of slot B Relay lens-Out adjustmentSlot D Moving of slot D Electrical Adjustments IC1801 is not defectiveFan Voltage adjustment For PLC-XU45 Output Voltage adjustment For PLC-XU45Output Voltage adjustment For PLC-XU46 Fan Voltage adjustment For PLC-XU46V12 Signal Center adjustment X12 Pedestal adjustmentC12 NRS adjustment Black Level adjustmentAV Gain adjustment PC Offset adjustmentM12 PC Gain adjustment Common Center adjustment⁄11 White Balance adjustment ⁄01 Gamma Shift adjustmentAdjustment TB1274 CXA2101TA1318 LP05 TurboGroup 500 ADC Group 10 OptionFan Control Group 510 Ntsc GakakuGroup 515 Hdtv 720p Gakaku Group 513 Hdtv 1080i-50 GakakuGroup 514 Hdtv 1035i Gakaku Group 516 Hdtv 575p GakakuTest Points and Locations Main BoardTroubleshooting Abnormality occurs on the power circuitFuse Thermal sw. Interlock sw F601IC801 No picture from both of Video and Computer sources No picture from Video sourceNo picture from DVI source No picture from all of sourcesVideo Signal processing diagrams No audio output signal at speaker No audio signals at AV input circuitIncorrect operation of VIDEO/COMPUTER mode switching No power supply at audio circuitControl Port Functions System Control & I/O Port Table IC801Control Port Functions IIC Bus I/O Expander IC2181 Port Functions IIC Bus I/O Expander IC1851 Port FunctionsIIC Bus DA Converter IC1831 Port Functions IIC Bus DA Converter IC1581 Port Functions IIC Bus DA Converter IC2161 Port FunctionsIIC Bus DA Converter IC2571 Port Functions VIDEO-IN WaveformDrive TP52R/TP201R Drive TP52G/TP201G Drive TP52B/TP201G Sync Drive TP62H Sync Drive TP62V DHS Tpdhs DVS Tpdvs Sync OUT IC4101-29 Sync OUT IC4101-28Sync in TP205 Ballast SW TP28LCleaning Cleaning with air sprayIC Block Diagrams BA7078AF Selector, IC6241 CXA2101AQ RGB Matrix, IC4101 IC Block Diagrams L3E07050 Color, Gamma Correction & Timing Controller , IC401 ML60851 USB I/F, IC9801 M62393 D/A, IC2571 TB1274AF Video Decoder, IC1101 TA1318N AFC Detector, IC6171 IC Block Diagrams Page Electrical Parts List Read Description in the parts listOUT of Circuit Board 610 292 5609 ASSY,PWB,KEY SW MS6A Assemblied Boards ME3-XU4500, PLC-XU45KEY SW Board Assemblied Boards MF3-XU4600, PLC-XU46Transistor AV Board610 299 7330 ASSY,PWB,AV MK8A Integrated CircuitNP-ELECT 610 299 7347 ASSY,PWB,DVI MK8A DVI BoardCoil 610 305 8641 ASSY,PWB,POWER MF3A Power Board610 301 0939 ASSY,PWB,POWER MK8A For ME3-XU4500, PLC-XU45MT-POLYEST 0.047U K MF3-XU4600, PLC-XU46 Transformer610 301 0946 ASSY,PWB,P.F. MK8A Board610 305 8658 ASSY,PWB,P.F. MF3A Line Filter Board Main Board610 301 0953 ASSY,PWB,LINE Filter MK8A 405 014 4608 2SC2412K T146 173 9803 2SC3928A1R 015 8704 IC MM1031XM SN74AHCT1G14DBVR C1539 403 164 0204 403 373 C5217 403 164 0204 Network RB413 645 037 0663 Network 22X4 0.063W R1132 R152 401 8104 R2546 401 105 7909 R336 401 7909 R433 401 105 3901 Fusible 610 304 8932 ASSY,PWB,TEMP ME3A Temp BoardDiode Integrated Circuit Remote Control AccessoriesAC Cord Mechanical Parts List Optical Parts 67 Red Green Blue Polarized glass Optical filterWV52-a Model PLC-XU46 Model PLC-XU45Mechanical Parts List Optical Parts Cabinet Parts ScrewsChassis Parts Page PLC-XU45 Diagrams & Drawings Schematic DiagramsPrinted Wiring Board Drawings PLC-XU46Parts description and reading in schematic diagram Resistor ReadingCircuit Block Diagram 5VS 5VDVI 5VS3VS 5VD 9V MCIAV Sidea DVI Sidea Printed Wiring Board DiagramsDVI Sideb Sidea Main SideaTemp Sidea Temp Sideb Main SidebSideb IC5211K6R Power Sidea Power SidebK6S IC671KEY SW Sideb KEY SW SideaLine Filter Sidea K6BA10 IC681 Schematic Diagrams PLC-XU45,46 A11 LeftLine Filter Baord FA7701VSchematic Diagrams PLC-XU45,46 A11 Right Ower SupplyIC6171 Schematic Diagrams PLC-XU45,46 A12 LeftAudio Schematic Diagrams PLC-XU45,46 A12 Right TA1318AFSchematic Diagrams PLC-XU45,46 A13 Left DigitalSchematic Diagrams PLC-XU45,46 A13 Right MatriAD8185ARU Schematic Diagrams PLC-XU45,46 A14 LeftCG1/CG2-SW AD8183ARUSchematic Diagrams PLC-XU45,46 A14 Right 3VS C201 TE201EIC301 Schematic Diagrams PLC-XU45,46 A15 LeftIC8001 Digital Color Unformity Correction Timing Control Schematic Diagrams PLC-XU45,46 A15 RightIC1341 50-52 Schematic Diagrams PLC-XU45,46 A16 LeftLamp CPU Schematic Diagrams PLC-XU45,46 A16 RightSUB MemoryUniformity & Gamma Schematic Diagrams PLC-XU45,46 A17 LeftColor CorrectionLevel Schematic Diagrams PLC-XU45,46 A17 RightShift Schematic Diagrams PLC-XU45,46 A18 Left Schematic Diagrams PLC-XU45,46 A18 Right Pin description of diode, transistor and IC IC IC