Emerson Series 600 System Module Description, Control Panel, UPS Interconnection Kit, Stop

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System Overview

5.1.1System Module Description

The Liebert FS is a modular system composed as follows:

•Control Panel

•UPS Interconnection Kit

•Power Conversion Module

•Main Control Module

•Flywheel Module

•E-Stop (optional-special order)

Components are illustrated in Figure 35.

Control Panel

The Liebert FS uses a control panel as the primary means for an operator to interface with the sys- tem.

UPS Interconnection Kit

The UPS Interconnection Kit is a module that enables the physical interconnection of the Liebert FS and a UPS system. There are several versions that vary, depending on the UPS model.

The Liebert FS is delivered with a UPS interconnection kit consisting of a circuit breaker for connec- tion of the positive and negative terminals coming from the UPS DC bus or from an external discon- nect switch.

Power Conversion Module

The power conversion module is a bi-directional power electronics-based power converter capable of sourcing or sinking power to and from the UPS DC bus.

While performing the Liebert FS’s backup power mission, the power conversion module converts “variable frequency - variable voltage” AC power from the Liebert FS’ motor-generator and delivers regulated DC voltage output to the UPS DC bus.

Conversely, for the Liebert FS’s needs in charging power, the power conversion module converts DC power from the UPS DC bus into “variable frequency - variable voltage” AC power for the Liebert FS’ motor-generator.

Main Control Module

The Main Control Module provides the overall control of the Liebert FS as well as the specific control for:

•Motor-generator

•Active magnetic levitation hardware

Flywheel Module

The Flywheel Module houses several major components:

•Motor-generator—synchronous reluctance technology

•Rotating group—high-speed carbon composite flywheel, high-speed shaft and rotor of the motor- generator

•5-axis active magnetic levitation hardware

•Molecular vacuum pump

E-Stop

The E-Stop is an Emergency Stop that allows the Liebert FS to disconnect from the UPS. The E-Stop is a CE requirement for systems shipping to Europe (and other areas requiring the CE Mark). The feature is available elsewhere as an option. Two choices are available for how the E-Stop is powered, internally or externally. If E-Stop is activated, Liebert FS will enter a self-discharge and shutdown mode.

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Contents Liebert FS DC Energy Storage System Page Table of Contents Operation System OverviewTroubleshooting MaintenanceAppendix B.0 Data Collection Module Appendix A.0 UPS Interconnection KitsAppendix E.0 Specifications Appendix D.0 Installation DrawingsAppendix F.0 Auxiliary Backup AC Power Supply Appendix C.0 Versatile Interface BoardFigures Vii Versatile Interface Board mounted in the Liebert FS 110 Tables Page Important Safety Instructions Safety Precautions General Information Safety ConsiderationsRequesting Assistance from Liebert System informationLiebert FS General System DescriptionDC Bus Loads Utility PowerLiebert FS Unit Liebert FS Unit 1 Liebert FS UnitGeneral Specifications Battery NGeneral system specifications LiebertKey Technological Features Features and BenefitsKey Customer Benefits Applicable Standards and CertificationKW-sec delivered GT model, 510 VDC, with filter Utility Static Switch BypassRectifier Environmental Considerations System LocationElectrical Considerations Flooring RequirementsStatus/Control Connections AC Power ConnectionsGrounding Connections Remote Monitoring Connections-OptionalInspection Before Removal From the Truck Unloading14623 Unpacking HandlingRemoving the metal support plates Lifting the Liebert FS cabinetPositioning the Liebert FS Storing the Liebert FS for Delayed InstallationMoving the Liebert FS Manuals Serial Number Model Number PlatesTop BottomFront Right Side 12-100120-09 Front Right Side Door open Panel removed Internal layoutFloor Mounting Bracket Cabinet Floor MountingMounting Tools Concrete, Masonry or Stone Floor Mounting InstructionsFront of Liebert FS Checking hole depth 12.7mm Floor to Flange Bolt securing bracket to cabinetBubble level Mounting front bolts-front side of cabinetWood Floor Mounting Parts Wood Floor MountingWood Floor Mounting Tools Wood Floor Mounting InstructionsRaised Floor Mounting Raised Floor Mounting Kit Raised Floor Mounting ToolsRaised Floor Mounting Instructions General Wiring Considerations Wiring ConnectionsFront RearCircuit Breaker Mounting Plate Control DC and Ground Connections Communication Access PanelGround Connections Ground Wire Gauge Tightening Torque Approximate metric InchTightening torque for ground connection PoundsService panel location AC Auxiliary Control Power Supply ConnectionsTerminal Neutral Line Ground Fused disconnectRemote monitoring DCM connections inside cabinet front door Startup ConsiderationsLiebert FS front view Detailed System DescriptionSystem Module Description Power Conversion ModuleControl Panel UPS Interconnection KitElectrical system schematic Flywheel Module Power SystemBattery Input System PerformanceUser interfaces Control Panel Data Collection Module DCMVersatile Interface Board VIB Igbt Power Conversion Module PCM Active Magnetic Levitation Hardware Magnetic Levitation Module MLMUpper Radial Axial ElectromagnetMotor Generator Rotor/Flywheel-Rotating GroupVacuum system operation Vacuum SystemFlywheel Sensors Speed TemperatureSystem Safety Outer Housing Rotating Group Inner Housing CoolantCabinet List of System User-Configurable Parameters Max Charge Current Voltage Behavior Current Sink Regulation Voltage Delta During Discharge Vreg DeltaVreg delta help screen Modes of OperationStandby Mode OFF ModeStartup Mode UPS DC Bus Voltage = VchargeCharge Mode Ready ModeVoltage ≥ Vcharge Discharge Mode Shutdown ModeFollowing a Liebert FS Discharge Down to SOC = 0% Following a User Command Coast ModeFault Mode Typical operation modes KEY # Mode DescriptionMaintenance and Reliability Operator Controls Access System HistorySystem Mode Indicators System Status IndicatorsControl Panel Control panel keyboard layout refer to FigureMain screen function descriptions System Status Indicators System Mode IndicatorsSystem status indicators Operation modesUninstalled DisabledOther Status Indicators OperativeMenu Tree and Navigation Security AccessMenu tree Navigation and Operation of Control Panel System Setup and Parameter Access2VREG Time/Date ViewTemperatures VoltagesHistory 01 03/10/05 1143 W 12302 03/10/05 1037 W 03 02/24/05 0403 WOptions 192.168.1.155 Network-Requires DCM Option255.255.255.0 192.168.1.1Electrical VitalsSecurity Change password Password screensTools AboutCopyright Appl PRI-3.00 SEC-3.01 BL PRI-3.02 SEC-3.01 001 FM S/N MLM S/N 0001 PCM S/N 0002 SO# 123-456-7Initial System Startup Procedure System StartupInspection before Initial System Startup Control Parameter Value Default Control Parameters Setup at Initial System StartupControl parameters Software versionsPowering Up the Liebert FS Regular Startup ProcedureBooting Up Inspection Before Regular StartupValidation of Control Parameters Setup Shutdown ProcedureInitiating Liebert FS Startup Sequence Liebert FS Startup SequenceSafety Precautions Routine Maintenance Liebert Global ServicesMaintenance schedule Maintenance ScheduleRecord Log FrequencyOptional Air Filters Torque specifications unless otherwise labeledTorque Requirements Detecting TroubleCorrective Actions Reporting a ProblemRecommended Test Equipment Limited Life ComponentsUser level menu GeneralButton F5 ChargeAuxpower Meaning / Possible Causes Troubleshooting LabelFaults Bus PowerMore information Fault Clear Button F3 Button F5 BUS Current Offset Faults-causes and responsesTroubleshooting Fault Label Troubleshooting Action Appendix A.1.1 General Wiring Considerations Appendix A.1 Wiring ConnectionsKey to UPS model interconnection Liebert FS Model # Use With Liebert UPSTop view of Liebert FS Cabinet with UPS interconnection kit Front RearAppendix A.1.2 DC Power Connections Circuit Breaker TorqueLiebert FS Positive Terminal Negative UPS Output Rating KVA Liebert Series 610/600T/600 model ratingsYellow Blue Two rows Row for Liebert FS Software Control Parameter Setting Liebert FS Software Control Parameter settingsLiebert FS Npower UPS Liebert Npower model ratingsOutput RatingLiebert FS Software Setting Control Parameter Liebert FS Software Control ParametersSee Table UPS Interconnection Kits Liebert Series 300 UPS List of Liebert Series 300 models ratingsLiebert Series 300 status/control terminal block wiring 395VDC Liebert HiPulse model ratings Appendix A.5.1 Description-HiPulse UPS Interconnection KitLiebert FS positive terminal Liebert FS negative terminal Appendix A.5.3 IKIT-A05 DC Power ConnectionsUPS Output Rating kVA 120 Appendix A.5.5 Single Liebert FS on UPS DC BusMultiple Liebert FS Parallel Operation-Regular Configuration Appendix B.1.2 Features Appendix B.2 DCM Installation and ConfigurationAppendix B.2.1 Installation Appendix B.1 General InformationAppendix B.2.2 DCM Requirements LAN Connection Power Connection255.255.255.0 192.168.1.155192.168.1.1 192.168.1.13Appendix B.2.3 Accessing the DCM Appendix B.2.4 Configuring DCM System ParametersEnter IP Address Appendix B.3 DCM Operation Appendix B.3.1 Logging into the DCMAppendix B.3.2 Status and Detailed Status Screens Datafiles screen Appendix B.3.3 Datafiles ScreenAppendix B.4.1 DCM Troubleshooting Principles Appendix B.4 DCM TroubleshootingAppendix B.4.2 Resetting the DCM TroubleshootingAppendix C.1.1 Versatile Interface Board Overview Appendix C.1 General Information-Versatile Interface BoardVIB I/O functions Interface VIB Designation Description Appendix C.1.2 VIB FeaturesO Designations Label X20Appendix C.2.1 VIB Installation Appendix C.2 VIB Installation and ConfigurationAppendix C.2.3 VIB Input Specifications Appendix C.2.4 VIB Output SpecificationsAppendix C.3 VIB Operation Appendix C.4.2 VIB in Disabled or Not Available State Appendix C.4 Troubleshooting the VIBAppendix C.4.1 UIB State Not Displayed on the Front Panel Appendix C.4.3 Inputs Not RecognizedStorage Solution Flywheel Storage Solution Appendix D.1 Liebert FS Flywheel Submittal Document MatrixSubmittal documents accompanying Liebert FS Appendix D.2 Other Liebert FS Drawings No UVR, circuit breaker to terminal block wiringElectrical connections Electrical system block diagram 48 UVR, circuit breaker to terminal block wiring 24 UVR, circuit breaker to terminal block wiringOutline drawing, Liebert FS cabinet Fused Disconnect Liebert FS FS cabinet to Liebert Series 610 UPS module Control wiring-external interconnect diagram, LiebertElevation drawing, Liebert FS cabinet with shipping package Front Elevation drawing-Liebert FS cabinet124 Liebert FS cabinet with optional power terminal block Mechanical Cabinet127 Liebert FS Systems Parallel + GND Systems 138One-line moduleWith factory CircuitLiebert UPS Module 401 LiebertUPS UnitsParallel with a Liebert UPS Module Liebert UPS Module Status/control Wiring, multiple unitsWiring specifications, Liebert FS and Liebert Series Wiring specifications, Liebert FS and Liebert Npower Wiring specifications, Liebert FS and Liebert Series Wiring specifications, Liebert FS and Liebert HiPulse 29-1/2 749mm Drill Template Dwg Cabinet Come with Liebert FS block diagram Power line diagram UPS cable entry-bottom Liebert FS Cabinet Phase Unit N Input Bus + Bus Ground BusUPS cable entry-top Liebert FS Cabinet Phase Unit N InputTOP View Technical specifications Appendix E.0 SpecificationsItems Required Appendix E.1 Ground Test ProcedureAppendix F.3 Recommended Backup Power Supply Configuration Appendix F.2 Backup AC Power Supply SpecificationAppendix F.1 Overview Frequency 50 to 60HzGrid supply DC bus Battery Liebert FS PackGrid Appendix F.3.2 Operating the Liebert FS Without BatteriesSupply Output DistributionLiebert FS Flywheel module Appendix F.4 ScenariosAuxiliary Backup AC Power Supply 154 Page Iti Ne tTi n That
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